plantaselectricasdemiami

Heaters

Heaters for forced circulation against hot melt heaters

Constant coolant circulation eliminates hot spots that damage heater hoses, damage engine seals and reduce coolant life. Forced circulation heaters, such as HOTflow ™ heaters, use an integrated pump to circulate the coolant through the engine to keep it at a more even temperature than standard convection heaters.

Service “Certified Technician of HOTSTART”

We have the HOTSTART Certification for technicians who want to learn the proper installation procedure for HOTflow ™ heaters.

PRECALENTADOR HOTSTART

Preheaters for electric plant motors

The great variety of preheater we have in our inventories allows us to offer our customers fast deliveries and the correct recommendation which type of preheater corresponds according to the capacity of your Engine.

TPS Model

The TPS model is available in 0.5, 1.5, 1.8 and 2.0kW. It can heat generators up to 400kVA. Installation Instructions

CB, CL y WL Models

The CB, CL and WL models are available in powers of 1.5 to 6kW. Can heat generators of 400-800kVA. Installation Instructions

CTM Models

The CTM model is available in powers of 1, 1.5 and 2.5kW. Can heat generators up to 800kVA. Installation Instructions

WS Model

The WL model (three phase and with electrical connection) is available in powers between 1.5 to 5kW. It circulates refrigerante through motors of between 4,9 and 27L. Installation Instructions

CSM Models

The CSM model is available in powers of 3, 6, 9 and 12kW. It can heat generators of 800-3500kVA. Installation Instructions

SB y SL Models

The SB and SL thermosiphon type cast aluminum heaters are designed to circulate the coolant through motors with sizes from 3 liters to 22 liters.

HOTflow® CKM Model

The HOTflow® CKM motor heater is a refrigerant preheater that has a mechanical pump integrated directly into the stainless steel heating tank, which maximizes the flow and minimizes the footprint of the heater at the same time.

Download Installation Manuals for Generators

TPS
CB-CL
SB-SL
WL

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Our daily lives have become dependent on having power readily available 24 hours a day, seven days a week. Critical facilities such as hospitals, banks, transit authorities, gas stations, hotels, cell phone towers, high rise buildings and others depend on backup power in emergencies to keep their operations going. In an emergency, backup generators in these types of applications must start and accept full load power within ten seconds. HOTSTART engine heaters make that happen.

Heating coolant and keeping it circulating in an engine block when it is in standby mode keeps the generator ready to start at a moment's notice. HOTSTART’s wide range of heating solutions for generators includes traditional convection-based heating systems as well as efficient pump-driven models. Ensure your facility is ready to stay powered when it matters most with HOTSTART heaters.

Heaters for forced circulation hot melt heaters

Constant coolant circulation eliminates hot spots that damage heater hoses, damage engine seals and reduce coolant life. Forced circulation heaters, such as HOTflow ™ heaters, use an integrated pump to circulate the coolant through the engine to keep it at a more even temperature than standard convection heaters.

Our Service “Certified Technician of HOTSTART”

We have the HOTSTART Certification for technicians who want to learn the proper installation procedure for HOTflow ™ heaters.

PRECALENTADOR HOTSTART

Diesel Generators Heaters.

The great variety of preheater we have in our inventories allows us to offer our customers fast deliveries and the correct recommendation which type of preheater corresponds according to the capacity of your Engine.

TPS Model

The TPS model is available in 0.5, 1.5, 1.8 and 2.0kW. It can heat generators up to 400kVA.

Installation Instructions please send us Whats App (305) 790 9489 for the USA market and Caribbean Islands

CB, CL y WL Models

The CB, CL and WL models are available in the range of 1.5 to 6kW. Can heat generators of 400-800kVA. Please see the Installation Instructions.

CTM Models

The CTM model is available in powers of 1, 1.5 and 2.5kW. Can heat generators up to 800kVA. Installation Instructions

WS Model

The WL model (three phase and with electrical connection) is available in powers between 1.5 to 5kW. of between 4,9 and 27L. Installation Instructions

CSM Models

The CSM model is available in powers of 3, 6, 9 and 12kW. It can heat generators of 800-3500kVA. Installation Instructions


SB y SL Models

The SB and SL thermosiphon type cast aluminum heaters are designed to circulate the coolant through motors with sizes from 3 liters to 22 liters.

HOTflow® CKM Model

The HOTflow® CKM motor heater is a refrigerant preheater that has a mechanical pump integrated directly into the stainless steel heating tank, which maximizes the flow and minimizes the footprint of the heater at the same time.

HOTflow® and THERMOSIPHON ENGINE HEATERS

HOTflow®

Engine Displacement

CID/Liter

Power Supply Volts Ø Hz

kW

Amps

Model Number

Engine Heaters

CTM Model Single Phase

1000–2500 Watts

Meets requirements for installation on any

UL 2200 listed generator.

Isolation Mounting

Kit (optional)

CTM-IMK

CTM w/8’ (2.4 m) cord and NEMA plug*

0 – 500 CID

0-8 L

120

240

1

1

60

50/60

1

1

8.8

4.4

CTM10110-N00 CTM10210-N00

500 – 750 CID

8 - 12 L

120

240

1

1

60

50/60

1.5

1.5

13.0

6.5

CTM15110-N00 CTM15210-N00

750 – 1200 CID

12 – 20 L

120

240

1

1

60

50/60

2.5

2.5

21.3

10.7

CTM25110-N00 CTM25210-N00

CTM w/9.8’ (3 m) cord, without plug

0 – 500 CID

0 – 8 L

120

240

1

1

60

50/60

1

1

8.8

4.4

CTM10110-A00 CTM10210-A00

500 – 750 CID

8 – 12 L

120

240

1

1

60

50/60

1.5

1.5

13.0

6.5

CTM15110-A00 CTM15210-A00

750 – 1200 CID

12 – 20 L

120

240

1

1

60

50/60

2.5

2.5

21.3

10.7

CTM25110-A00 CTM25210-A00

CTM w/9.8’ (3 m) cord and Schuko plug (Euro)**

0 – 500 CID

0 – 8 L

240

1

50/60

1

4.4

CTM10210-E00

500 – 750 CID

8 – 12 L

240

1

50/60

1.5

6.5

CTM15210-E00

750 – 1200 CID

12 – 20 L

240

1

50/60

2.5

10.7

CTM25210-E00

HOTSTART’s HOTflow® engine heater (CTM Model) features an integrated pump that combines the benefits of forced circulation with

a compact design that can mount to a variety of small engine applications. Forced circulation of the coolant delivers uniform heating throughout the entire engine, extends element life and offers a significant reduction in electrical consumption.

Thermostat Range ON OFF

100 °F (38 °C) 120 °F (49 °C)

* - UL/C-US listed Other voltages available. Consult the factory.

** - CE compliant

H

W1

W2

Height (H) Width1 (W1) Width2 (W2) Weight 9.1” 7.0” 6.3” 3.5 lbs.

230 mm 145 mm 161 mm 1.6 kg

HOTflow®

Engine Displacement CID/Liter

Power Supply Volts Ø Hz

kW

Amps

Model Number

120

1

60

3

25.0

CKM1030160-000

1000 – 1500 CID

15 – 23 L

230

1

50

3

13.0

* CKM1030250-000

240

1

60

3

13.0

CKM1030260-000

1500 – 2000 CID

23 – 30 L

230

240

1

1

50

60

4

4

13.0

16.7

* CKM1040250-000 CKM1040260-000

2000 – 2500 CID

30 – 38 L

230

240

1

1

50

60

5

5

21.7

20.8

* CKM1050250-000 CKM1050260-000

2500 – 3000 CID

38 – 50 L

230

240

1

1

50

60

6

6

26.1

25.0

* CKM1060250-000 CKM1060260-000

Engine Heaters

CKM Model Single Phase

3000–6000 Watts

* CE compliant

All other models – UL/C-US recognized

Meets requirements for installation on any UL 2200 listed generator.

HOTSTART’s HOTflow® engine heater (CKM Model) is a thermostatically controlled heater with an integrated pump, built in bleed screw and a high- limit thermostat that can be manually reset. The CKM is designed for the

technician in mind, allowing for easy access to all major components. Forced circulation of the coolant delivers uniform heating throughout the entire engine, extends element life and offers a significant reduction in electrical consumption.

Thermostat Range ON OFF

W

H

D

100 °F (38 °C) 120 °F (49 °C)

Height (H)

Width (W)

Depth (D)

Weight

6.9”

18.4”

8.5”

13.2 lbs.

175 mm

467 mm

216 mm

6.0 kg

HOTflow®

Engine Displacement CID/Liter

Power Supply Volts Ø Hz

kW

Amps

Style

Model Number

120

1

60

3

26.3

A

CSM10301-000

208

1

60

3

15.1

A

CSM10308-000

1000 – 1500 CID

208

230

3

1

60

50

3

3

8.7

13.7

B

A

CSM30308-000

* CSM1030J-5A0

15 – 25 L

240

400

1

3

60

50

3

3

13.1

4.9

A

B

CSM10302-000

* CSM3030A-5A0

480

1

60

3

7.0

B

CSM10304-000

480

3

60

3

4.4

B

CSM30304-000

208

1

60

6

29.6

A

CSM10608-000

208

3

60

6

17.1

B

CSM30608-000

230

1

50

6

26.7

A

* CSM1060J-5A0

1500 – 3000 CID

25 – 50 L

240

400

440

1

3

3

60

50

60

6

6

6

25.6

8.9

8.1

A B

B

CSM10602-000

* CSM3060A-5A0

* CSM3060F-5A1

480

1

60

6

12.8

B

CSM10604-000

480

3

60

6

7.4

B

CSM30604-000

575

3

60

6

6.2

B

CSM30605-000

208

1

60

9

44.0

A

CSM10908-000

208

3

60

9

25.4

B

CSM30908-000

230

1

50

9

39.8

A

* CSM1090J-5A0

3000 – 4500 CID

50 – 75 L

240

400

440

1

3

3

60

50

60

9

9

9

38.1

13.2

12.2

A B

B

CSM10902-000

* CSM3090A-5A0

* CSM3090F-5A1

480

1

60

9

19.1

B

CSM10904-000

480

3

60

9

11.0

B

CSM30904-000

575

3

60

9

9.2

B

CSM30905-000

208

1

60

10.5

51.2

B

CSM11058-000

208

3

60

12

33.7

B

CSM31208-000

230

1

50

12

52.8

B

* CSM1120J-5A0

4500 – 6000 CID

75 – 100 L

240

400

440

1

3

3

60

50

60

12

12

12

50.6

17.5

15.9

B B

B

CSM11202-000

* CSM3120A-5A0

* CSM3120F-5A0

480

1

60

12

25.3

B

CSM11204-000

480

3

60

12

14.6

B

CSM31204-000

575

3

60

12

12.2

B

CSM31205-000

Engine Heaters

CSM Model Single & Three Phase

3000–12000 Watts

Meets requirements for installation on any UL 2200

listed generator.

HOTSTART’s HOTflow® engine heater (CSM Model) features a thermostat, pump and all required controls.

Forced circulation of the coolant delivers uniform heating throughout the entire engine, extends element

life and offers a significant reduction in electrical

consumption.

The HOTflow® CSM operates automatically when provided contacts are supplied with a 24 V DC signal from the engine.

* CE compliant/union pump configuration Other voltages available. Consult the factory.

Thermostat Range ON OFF

* union pump

* union pump

Style A

Style B

100 °F (38 °C) 120 °F (49 °C)

H

W

D

H

W

D

Height (H) Width (W) Depth (D) Weight 15.0” 19.4” 9.5” 37 lbs.

383 mm 493 mm 242 mm 16.8 kg

Height (H) Width (W) Depth (D) Weight 17.0” 19.4” 9.5” 54 lbs.

434 mm 493 mm 242 mm 24.5 kg

* If a union pump is installed, the model’s height (H) will decrease by approximately 1.5” (38 mm)

HOTflow® Technician Certification Training

HOTSTART’s HOTflow® Technician Certification Training is an online webinar developed to train technicians in the field on how to install HOTflow® heaters to optimize engine preheating. Field technicians see heater applications everyday when servicing a generator. HOTSTART strives to provide the best tools and tips to these field experts to maximize the heater’s performance in real world applications.

WEBINAR TOPICS INCLUDE:

  • Introduction of HOTflow® Heating Systems
  • Safety and Preparation
  • Heater Connections
  • Heater Installation
  • Plumbing
  • Start-up and Commissioning the Heater
  • Common Problems
  • Best Practices

Thermosiphon

Engine Heaters

TPS Model Single Phase

500–2000 Watts

Temperature Range

ON

80 °F (27 °C)

100 °F (38 °C)

120 °F (49 °C)

OFF

100 °F (38 °C)

120 °F (49 °C)

140 °F (60 °C)

Numerical Code

8

10

12

Engine Displacement

Watts

Model Number 120V

Amps

Model Number 240V

Amps

Model Number 277V

Amps

150 CID

2.5 L

500

TPS051GT8-000 TPS051GT10-000 TPS051GT12-000

4.2

4.2

4.2

TPS052GT8-000 TPS052GT10-000 TPS052GT10-013 TPS052GT12-000

2.1

2.1

2.1

2.1

TPS057GT10-000

1.8

350 CID

5.7 L

1000

TPS101GT8-000 TPS101GT10-000 TPS101GT12-000

8.4

8.4

8.4

TPS102GT8-000 TPS102GT10-000 TPS102GT10-013 TPS102GT12-000

4.2

4.2

4.2

4.2

TPS107GT10-000

3.6

350 – 500 CID

5.7 – 8.2 L

1500

TPS151GT8-000 TPS151GT10-000 TPS151GT12-000

12.5

12.5

12.5

TPS152GT8-000 TPS152GT10-000 TPS152GT10-013 TPS152GT12-000

6.3

6.3

6.3

6.3

TPS157GT10-000

5.4

TPS181GT8-000

15

1800

TPS181GT10-000

15

500 – 700 CID

TPS181GT12-000

15

8.2 – 11.5 L

2000

TPS202GT8-000 TPS202GT10-000

TPS202GT10-013

8.3

8.3

8.3

TPS207GT10-000

7.2

TPS202GT12-000

8.3

Power cord length on all models – 48” (1219 mm)

TPS engine preheaters include a fixed setting thermostat. A single or double digit numeral at the end of the model number prefix designates the temperature range. Example: TPS101GT10-000 (see chart in left column)

-013 Engine preheater features 2 meter round cord and Schuko plug - CE compliant

Distribuidor: Plantas y Transferencias de Mexico S.A. de C.V.

Tels. +52 55 5612 9042. Cotizaciones: repuestos@plantaselectricasdemexico.com

Replacement Parts

Model Number

Replacement Parts

Sensing Unit

Element

Tank

Box

Power Cord

Element O-ring

TPS051GT8-000 TPS051GT10-000 TPS051GT12-000 TPS052GT8-000 TPS052GT10-000 TPS052GT10-013 TPS052GT12-000 TPS057GT10-000

LSU-8 LSU-10 LSU-12 LSU-8 LSU-10 LSU-10 LSU-12 LSU-10

REPS051T8 REPS051T10 REPS051T12 REPS052T8 REPS052T10 REPS052T10 REPS052T12 REPS057T10

TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T

CPS-1 CPS-1 CPS-1 CPS-1 CPS-1 CPS-2 CPS-1 CPS-1

11P48UU

11P48UU

11P48UU

21P48UU

21P48UU

21SCH81UU

21P48UU

16H48UU

TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR

TPS101GT8-000 TPS101GT10-000 TPS101GT12-000 TPS102GT8-000 TPS102GT10-000 TPS102GT10-013 TPS102GT12-000 TPS107GT10-000

LSU-8 LSU-10 LSU-12 LSU-8 LSU-10 LSU-10 LSU-12 LSU-10

REPS101T8 REPS101T10 REPS101T12 REPS102T8 REPS102T10 REPS102T10 REPS102T12 REPS107T10

TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T

CPS-1 CPS-1 CPS-1 CPS-1 CPS-1 CPS-2 CPS-1 CPS-1

11P48UU

11P48UU

11P48UU

21P48UU

21P48UU

21SCH81UU

21P48UU

16H48UU

TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR

TPS151GT8-000 TPS151GT10-000 TPS151GT12-000 TPS152GT8-000 TPS152GT10-000 TPS152GT10-013 TPS152GT12-000 TPS157GT10-000

LSU-8 LSU-10 LSU-12 LSU-8 LSU-10 LSU-10 LSU-12 LSU-10

REPS151T8 REPS151T10 REPS151T12 REPS152T8 REPS152T10 REPS152T10 REPS152T12 REPS157T10

TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T

CPS-1 CPS-1 CPS-1 CPS-1 CPS-1 CPS-2 CPS-1 CPS-1

11P48UU

11P48UU

11P48UU

21P48UU

21P48UU

21SCH81UU

21P48UU

16H48UU

TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR

TPS181GT8-000 TPS181GT10-000 TPS181GT12-000

LSU-8 LSU-10 LSU-12

REPS181T8 REPS181T10 REPS181T12

TPS-T TPS-T TPS-T

CPS-1 CPS-1 CPS-1

12P16H48UU

12P16H48UU

12P16H48UU

TPS-BOR TPS-BOR TPS-BOR

TPS202GT8-000 TPS202GT10-000 TPS202GT10-013 TPS202GT12-000 TPS207GT10-000

LSU-8 LSU-10 LSU-10 LSU-12 LSU-10

REPS202T8 REPS202T10 REPS202T10 REPS202T12 REPS207T10

TPS-T TPS-T TPS-T TPS-T TPS-T

CPS-1 CPS-1 CPS-2 CPS-1 CPS-1

21P48UU

21P48UU

21SCH81UU

21P48UU

16H48UU

TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR

For TPS Models

Replacement Tank

Element O-Ring

Replacement Element

Sensing Unit

Replacement Cord

Replacement Box

Thermosiphon

Engine Displacement

Model Number

Volts

Watts

Phase

Amps

Thermostat Range On Off

150 CID

TPS051GT12-001 TPS051GT12-A00

120

120

500

500

1

1

4.2

4.2

100 °F (38 °C) 120 °F (49 °C) ADJUSTABLE

2.5 L

TPS052GT12-001 TPS052GT12-A00

240

240

500

500

1

1

2.1

2.1

100 °F (38 °C) 120 °F (49 °C) ADJUSTABLE

350 CID

TPS101GT12-001 TPS101GT12-A00

120

120

1000

1000

1

1

8.4

8.4

100 °F (38 °C) 120 °F (49 °C) ADJUSTABLE

5.7 L

TPS102GT12-001 TPS102GT12-A00

240

240

1000

1000

1

1

4.2

4.2

100 °F (38 °C) 120 °F (49 °C) ADJUSTABLE

350 – 500 CID

TPS151GT12-001 TPS151GT12-A00

120

120

1500

1500

1

1

12.5

12.5

100 °F (38 °C) 120 °F (49 °C) ADJUSTABLE

5.7 – 8.2 L

TPS152GT12-001 TPS152GT12-A00

240

240

1500

1500

1

1

6.3

6.3

100 °F (38 °C) 120 °F (49 °C) ADJUSTABLE

500 – 700 CID

TPS181GT12-001 TPS181GT12-A00

120

120

1800

1800

1

1

15

15

100 °F (38 °C) 120 °F (49 °C) ADJUSTABLE

8.2 – 11.5 L

TPS202GT12-001

TPS202GT12-A00

240

240

2000

2000

1

1

8.3

8.3

100 °F (38 °C) 120 °F (49 °C)

ADJUSTABLE

Engine Heaters

TPS Model w/in-line adjustable and remote thread-in fixed thermostat.

Single Phase

500–2000 Watts

-001 Remote thread-in fixed temperature thermostat

Adjustable 90 ° – 130 °F (32 ° – 54 °C)

On differential -20 °F (-7 °C)

Remote Adjustable Thermostat Assembly

In-line thermostat options:

Part Number TFTA-5/8HB

OUTLET HOSEBARB 0.625 I.D.

Power Y-cord

Adjustable Thermostat Assembly

7.9”

201mm

6.7”

170mm

Thermostat Well

In-Line Adjustable Thermostat

INLET HOSEBARB 0.625 I.D.

0.25” (4X) Holes

For Mounting Brackets

1.5”

38mm

4.25”

108mm

4.6” 117mm

Remote Thread-in

Fixed Temperature Thermostat

Replacement Parts

For TPS Model w/in-line adjustable

Model Number

Volts

Watts

Replacement Parts

Sensing Unit

Element

Power Y-cord

Thermostat Well

TPS051GT12-001

120

500

LSU-10

REPS051T12

TPS-YC1

TW2374-1

TPS051GT12-A00

120

500

RSU90-130

REPS051T12

#

#

TPS052GT12-001

240

500

LSU-10

REPS052T12

TPS-YC2

TW2374-1

TPS052GT12-A00

240

500

RSU90-130

REPS052T12

#

#

TPS101GT12-001

120

1000

LSU-10

REPS101T12

TPS-YC1

TW2374-1

TPS101GT12-A00

120

1000

RSU90-130

REPS101T12

#

#

TPS102GT12-001

240

1000

LSU-10

REPS102T12

TPS-YC2

TW2374-1

TPS102GT12-A00

240

1000

RSU90-130

REPS102T12

#

#

TPS151GT12-001

120

1500

LSU-10

REPS151T12

TPS-YC1

TW2374-1

TPS151GT12-A00

120

1500

RSU90-130

REPS151T12

#

#

TPS152GT12-001

240

1500

LSU-10

REPS152T12

TPS-YC2

TW2374-1

TPS152GT12-A00

240

1500

RSU90-130

REPS152T12

#

#

TPS181GT12-001

120

1800

LSU-10

REPS181T12

12P16H54S54X10UU

TW2374-1

TPS181GT12-A00

120

1800

RSU90-130

REPS181T12

#

#

TPS202GT12-001

240

2000

LSU-10

REPS202T12

TPS-YC2

TW2374-1

TPS202GT12-A00

240

2000

RSU90-130

REPS202T12

#

#

and remote thread-in fixed thermostat.

Single Phase

Common replacement parts for all TPS engine preheaters:

  • Tank
  • Box
  • Element O-ring See table on page 6

Engine Displacement

Model Number without Thermostat

Model Number with Thermostat see chart 1

Volts

Watts

Phase

Amps

CB115100-000

CB1151XX-200

120

1500

1

12.5

350 – 500 CID

CB115800-000 CB115200-000

CB1158XX-200 CB1152XX-200

208

240

1500

1500

1

1

7.2

6.3

5.7 – 8.2L

CB115700-000 CB115300-000

CB1157XX-200 CB1153XX-200

277

380

1500

1500

1

1

5.4

3.9

CB115400-000

CB1154XX-200

480

1500

1

3.1

500 – 600 CID

CB120100-000 CB120800-000

CB1201XX-200 CB1208XX-200

120

208

2000

2000

1

1

16.7

9.6

8.2 – 9.8L

CB120200-000 CB120300-000 CB120400-000

CB1202XX-200 CB1203XX-200 CB1204XX-200

240

380

480

2000

2000

2000

1

1

1

8.3

5.3

4.2

CB125100-000

CB1251XX-200

120

2500

1

20.8

600 – 800 CID

CB125800-000 CB125200-000

CB1258XX-200 CB1252XX-200

208

240

2500

2500

1

1

12.0

10.4

9.8 – 13.1L

CB125700-000 CB125300-000

CB1257XX-200 CB1253XX-200

277

380

2500

2500

1

1

9.0

6.6

CB125400-000

CB1254XX-200

480

2500

1

5.2

CB Model

16.2”

411mm

OUTLET, 1” NPT

5.75”

FEMALE

146mm

4.1”

104mm

4.3”

109mm

20.1”

510mm

OUTLET, 1” NPT

5.75”

146mm

FEMALE

5.1”

129mm

5.2”

132mm

INLET, 1” NPT

FEMALE

INLET, 1” NPT

FEMALE

Engine Displacement

Model Number without Thermostat

Model Number with Thermostat see chart 1

Volts

Watts

Phase

Amps

CL130100-100

CL1301XX-200

120

3000

1

25.0

800 – 1000 CID

CL130800-100 CL130200-100

CL1308XX-200 CL1302XX-200

208

240

3000

3000

1

1

14.4

12.5

13.1 – 16.4 L

CL130700-100 CL130300-100

CL1307XX-200 CL1303XX-200

277

380

3000

3000

1

1

10.8

7.9

CL130400-100

CL1304XX-200

480

3000

1

6.3

1000 – 1350 CID

CL140800-100 CL140200-100

CL1408XX-200 CL1402XX-200

208

240

4000

4000

1

1

19.2

16.7

16.4 – 22.1 L

CL140700-100 CL140300-100 CL140400-100

CL1407XX-200 CL1403XX-200 CL1404XX-200

277

380

480

4000

4000

4000

1

1

1

14.4

10.5

8.3

1350 – 1650 CID

CL150800-100 CL150200-100

CL1508XX-200 CL1502XX-200

208

240

5000

5000

1

1

24.0

20.8

22.1 – 27.0 L

CL150700-100 CL150300-100 CL150400-100

CL1507XX-200 CL1503XX-200 CL1504XX-200

277

380

480

5000

5000

5000

1

1

1

18.1

13.2

10.4

CL Model

6.2”

157mm

5.8”

147mm

23.5”

597mm

OUTLET, 1” NPT

ADJUSTABLE

FEMALE

5.25”

133mm

5.0”

127mm

19.5”

495mm

OUTLET, 1” NPT

ADJUSTABLE

FEMALE

INLET, 1” NPT FEMALE

CHART 1

Heaters with Thermostats

To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number.

Example:

Desired Temp. Range: 100 ° – 120 °F Model Number: CB1151XX-200 Order as: CB115110-200

INLET, 1” NPT FEMALE

Thermosiphon

Engine Heaters

CB Model Weathertight Single Phase

1500–2500 Watts

CB Model without thermostat

CB Model with thermostat

CL Model Weathertight Single Phase

3000–5000 Watts

CL Model without thermostat

CL Model with thermostat

Temperature Range

ON

OFF

Numerical Code

80 °F (27 °C) 100 °F (38 °C)

100 °F (38 °C) 120 °F (49 °C)

120 °F (49 °C) 140 °F (60 °C)

08

10

12

Adjustable 90 ° – 130 °F

(32 ° – 54 °C)

A3

Replacement Parts

Model Number without Thermostat

Model Number with Thermostat see chart 2

Element Replacement

CB115100-000

CB1151XX-200

RECB1151

CB115800-000

CB1158XX-200

RECB1158

CB115200-000

CB1152XX-200

RECB1152

CB115700-000

CB1157XX-200

RECB1157

CB115300-000

CB1153XX-200

RECB1153

CB115400-000

CB1154XX-200

RECB1154

CB120100-000

CB1201XX-200

RECB1201

CB120800-000

CB1208XX-200

RECB1208

CB120200-000

CB1202XX-200

RECB1202

CB120300-000

CB1203XX-200

RECB1203

CB120400-000

CB1204XX-200

RECB1204

CB125100-000

CB1251XX-200

RECB1251

CB125800-000

CB1258XX-200

RECB1258

CB125200-000

CB1252XX-200

RECB1252

CB125700-000

CB1257XX-200

RECB1257

CB125300-000

CB1253XX-200

RECB1253

CB125400-000

CB1254XX-200

RECB1254

Common Replacement Parts

available for all listed heaters

High Limit Control

HLC-165

Check Valve

RV-M

Element O-ring

TMM-OR

Tank

RTB

Box

RTBCB

Mounting Brackets

RTMMB

For thermosiphon engine heaters CB/CL Models

CHART 2

Heaters with Thermostats

Temperature Range Sensing

ON

OFF

Unit

80 °F (27 °C)

100 °F (38 °C)

FSU8

100 °F (38 °C)

120 °F (49 °C)

FSU10

120 °F (49 °C)

140 °F (60 °C)

FSU12

Adjustable 90 ° – 130 °F

(32 ° – 54 °C)

FSU90-130

Example:

Temperature Sensing

Unit

High Limit Control

Replacement Element

Replacement Box

Check Valve

Element O-Ring

Replacement Tank

CB Model

with thermostat assembly

Model Number: CB115110-200 T-Stat Replacement: FSU10

Mounting

Brackets

ADAPTER FITTINGS (CB MODELS ONLY)

For the use of 0.75” or 1” ID heater hose, hose barb adapters are available.

See below.

Model Number without Thermostat

Model Number with Thermostat see chart 2

Element Replacement

CL130100-100

CL1301XX-200

RECL1301-100

CL130800-100

CL1308XX-200

RECL1308-100

CL130200-100

CL1302XX-200

RECL1302-100

CL130700-100

CL1307XX-200

RECL1307-100

CL130300-100

CL1303XX-200

RECL1303-100

CL130400-100

CL1304XX-200

RECL1304-100

CL140800-100

CL1408XX-200

RECL1408-100

CL140200-100

CL1402XX-200

RECL1402-100

CL140700-100

CL1407XX-200

RECL1407-100

CL140300-100

CL1403XX-200

RECL1403-100

CL140400-100

CL1404XX-200

RECL1404-100

CL150800-100

CL1508XX-200

RECL1508-100

CL150200-100

CL1502XX-200

RECL1502-100

CL150700-100

CL1507XX-200

RECL1507-100

CL150300-100

CL1503XX-200

RECL1503-100

CL150400-100

CL1504XX-200

RECL1504-100

Common Replacement Parts

available for all listed heaters

High Limit Control

HLC-165

Check Valve

RV-M

Element O-ring

TML-OR

Tank

RTL

Box

RTBCL-100

Mounting Brackets

FK7

1” NPT to 1” hose barb adapter.

HB-1 Installs in 1” NPT

female inlet or

outlet of the heater.

1” NPT to 0.75”

hose barb adapter.

HB-3/4 Installs in 1” NPT

female inlet or

outlet of the heater.

Brackets

CL Model

with thermostat assembly

Replacement Tank

Temperature Sensing

Unit

High Limit Control

Replacement Element

Replacement Box

Check Valve

Element O-Ring

Mounting

Engine Displacement

Model Number without Thermostat

Model Number with Thermostat see chart 1

Volts

Watts

Phase

Amps

350 – 500 CID

SB115100-000 SB115800-000

SB1151XX-200 SB1158XX-200

120

208

1500

1500

1

1

12.5

7.2

5.7 – 8.2 L

SB115200-000 SB115700-000

SB1152XX-200 SB1157XX-200

240

277

1500

1500

1

1

6.3

5.4

500 – 600 CID

8.2 – 9.8 L

SB120100-000 SB120800-000 SB120200-000

SB1201XX-200 SB1208XX-200 SB1202XX-200

120

208

240

2000

2000

2000

1

1

1

16.7

9.6

8.3

600 – 800 CID

SB122100-000 SB125800-000

SB1221XX-200 SB1258XX-200

120

208

2250

2500

1

1

18.8

12.0

9.8 – 13.1 L

SB125200-000 SB125700-000

SB1252XX-200 SB1257XX-200

240

277

2500

2500

1

1

10.4

9.0

Power cord length on all models – 72” (1829 mm)

All 208 V and 277 V models come with cord only - no plug.

SB Model

4.1”

104mm

4.3”

109mm

21.2”

538mm

OUTLET, 1” NPT

5.75”

146mm

FEMALE

5.1”

129mm

5.2”

132mm

INLET, 1” NPT FEMALE

17.2”

437mm

OUTLET, 1” NPT

5.75”

146mm

FEMALE

INLET, 1” NPT FEMALE

Engine Displacement

Model Number without Thermostat

Model Number with Thermostat see chart 1

Volts

Watts

Phase

Amps

800 – 1000 CID

13.1 – 16.4 L

SL130800-100 SL130200-100 SL130700-100

SL1308XX-200 SL1302XX-200 SL1307XX-200

208

240

277

3000

3000

3000

1

1

1

14.4

12.5

10.8

1000 – 1350 CID

16.4 – 22.1 L

SL140800-100 SL140200-100 SL140700-100

SL1408XX-200 SL1402XX-200 SL1407XX-200

208

240

277

4000

4000

4000

1

1

1

19.2

16.7

14.4

Power cord length on all models – 72” (1829mm)

All 208 V and 277 V models come with cord only - no plug.

SL Model

23.5”

597mm

OUTLET, 1” NPT

ADJUSTABLE

FEMALE

6.2”

157mm

5.8”

147mm

INLET, 1” NPT FEMALE

INLET, 1” NPT

FEMALE

5.25”

133mm

5.0”

127mm

19.5”

495mm

OUTLET, 1” NPT

ADJUSTABLE FEMALE

Thermosiphon

Engine Heaters

SB Model with power cord Weathertight Single Phase

1500–2500 Watts

SB Model with power cord no thermostat

SB Model with thermostat and power cord

SL Model with power cord Weathertight Single Phase

3000–4000 Watts

SL Model with power cord no thermostat

SL Model with thermostat and power cord

CHART 1

Heaters with Thermostats

Temperature Range

Numerical

ON

OFF

Code

80 °F (27 °C)

100 °F (38 °C)

08

100 °F (38 °C)

120 °F (49 °C)

10

120 °F (49 °C)

140 °F (60 °C)

12

Adjustable 90 ° – 130 °F

(32 ° – 54 °C)

A3

To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number.

Example:

Desired Temp. Range: 100 ° – 120 °F Model Number: SB1151XX-200 Order as: SB115110-200

Replacement Parts

Model Number without Thermostat

Model Number with Thermostat see chart 2

Element Replacement

Power Cord

SB115100-000

SB1151XX-200

RESB1151

RHB-1-15

SB115800-000

SB1158XX-200

RESB1158

RHB-WOP

SB115200-000

SB1152XX-200

RESB1152

RHB-2-15

SB115700-000

SB1157XX-200

RESB1157

RHB-WOP

SB120100-000

SB1201XX-200

RESB1201

RHB-1-20

SB120800-000

SB1208XX-200

RESB1208

RHB-WOP

SB120200-000

SB1202XX-200

RESB1202

RHB-2-15

SB122100-000

SB1221XX-200

RESB1221

RHB-1-20

SB125800-000

SB1258XX-200

RESB1258

RHB-WOP

SB125200-000

SB1252XX-200

RESB1252

RHB-2-15

SB125700-000

SB1257XX-200

RESB1257

RHB-WOP

Common Replacement Parts

available for all listed heaters

High Limit Control

HLC-165

Check Valve

RV-M

Element O-ring

TMM-OR

Tank

RTB

Box

RTBSB

Mounting Brackets

RTMMB

For thermosiphon engine heaters SB/SL Models

CHART 2

Heaters with Thermostats

Temperature Range

ON OFF

80 °F (27 °C) 100 °F (38 °C)

100 °F (38 °C) 120 °F (49 °C)

120 °F (49 °C) 140 °F (60 °C)

Sensing Unit

FSU8 FSU10 FSU12

Adjustable 90 ° - 130 °F

(32 ° - 54 °C) FSU90-130

Element

O-Ring

Temperature Sensing

Unit

Replacement Box

High Limit Control

Replacement Element

Replacement Tank

SB Model

with thermostat assembly

Example:

Model Number: SB115110-200 T-Stat Replacement: FSU10

Mounting

Brackets

Check Valve

Element O-Ring

High Limit Control

Replacement Tank

Temperature Sensing

Unit

Replacement Box

Replacement Element

SL Model

with thermostat assembly

Model Number without Thermostat

Model Number with Thermostat see chart 2

Element Replacement

Power Cord

SL130800-100

SL1308XX-200

RESL1308-100

RHL-WOP

SL130200-100

SL1302XX-200

RESL1302-100

RHL-2-15

SL130700-100

SL1307XX-200

RESL1307-100

RHL-WOP

SL140800-100

SL1408XX-200

RESL1408-100

RHL-WOP

SL140200-100

SL1402XX-200

RESL1402-100

RHL-2-20

SL140700-100

SL1407XX-200

RESL1407-100

RHL-WOP

Check Valve

Mounting

Brackets

ADAPTER FITTINGS

For the use of 0.75” or 1” ID heater hose, hose barb adapters are available.

See below.

Common Replacement Parts

available for all listed heaters

High Limit Control

HLC-165

Check Valve

RV-M

Element O-ring

TML-OR

Tank

RTL

Box

RTBCL-100

Mounting Brackets

FK7

1” NPT to 1” hose barb adapter.

HB-1 Installs in 1” NPT

female inlet or

outlet of the heater.

1” NPT to 0.75”

hose barb adapter.

HB-3/4 Installs in 1” NPT

female inlet or

outlet of the heater.

Thermosiphon

Engine Heaters

WL Series Weathertight Three Phase

2500–5000 Watts

All 3 phase heaters with thermostat must use a control box.

Engine Displacement

Model Number without Thermostat

Model Number with Thermostat see chart 1

Volts

Watts

Phase

Amps

WL325800-000

WL3258XX-200

208

2500

3

6.9

600 – 800 CID

WL325200-000

WL3252XX-200

240

2500

3

6.0

WL325A00-000

WL325AXX-200

400

2500

3

3.6

9.8 – 13.1 L

WL325400-000

WL3254XX-200

480

2500

3

3.0

WL325500-000

WL3255XX-200

575

2500

3

2.5

WL340800-000

WL3408XX-200

208

4000

3

11.1

1000 – 1350 CID

WL340200-000

WL3402XX-200

240

4000

3

9.6

WL340A00-000

WL340AXX-200

400

4000

3

5.8

16.4 – 22.1 L

WL340400-000

WL3404XX-200

480

4000

3

4.8

WL340500-000

WL3405XX-200

575

4000

3

4.0

WL350800-000

WL3508XX-200

208

5000

3

13.9

1350 – 1650 CID

WL350200-000

WL3502XX-200

240

5000

3

12.0

WL350A00-000

WL350AXX-200

400

5000

3

7.2

22.1 – 27.0 L

WL350400-000

WL3504XX-200

480

5000

3

6.0

WL350500-000

WL3505XX-200

575

5000

3

5.0

WL Model without thermostat

WL Model

See Control Systems page 30.

19.5”

495mm

OUTLET, 1” NPT

ADJUSTABLE

FEMALE

5.25”

133mm

5.0”

127mm

23.5”

597mm

OUTLET, 1” NPT

ADJUSTABLE

FEMALE

6.2”

157mm

5.8”

147mm

WL Model with thermostat

INLET, 1” NPT FEMALE

INLET, 1” NPT

FEMALE

CHART 1

Heaters with Thermostats

To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number.

Example:

Desired Temp. Range: 100° - 120°F Model Number: WL3252XX-200 Order as: WL325210-200

Temperature Range ON OFF

80°F (27C) 100°F (38C)

100°F (38C) 120°F (49C)

120°F (49C) 140°F (60C)

Numerical Code

08

10

12

Adjustable 90° - 130°F (32° - 54°C)

A3

CHART 2

Heaters with Thermostats

Temperature Range Sensing

ON

OFF

Unit

80 °F (27 °C)

100 °F (38 °C)

FSU8

100 °F (38 °C)

120 °F (49 °C)

FSU10

120 °F (49 °C)

140 °F (60 °C)

FSU12

Adjustable 90 ° – 130 °F

(32 ° – 54 °C)

FSU90-130

Example:

Model Number: WL325210-200 T-Stat Replacement: FSU10

Replacement Parts

Model Number without Thermostat

Model Number with Thermostat see chart 2

Element Replacement

WL325800-000

WL3258XX-200

REWL3258

WL325200-000

WL3252XX-200

REWL3252

WL325A00-000

WL325AXX-200

REWL325A

WL325400-000

WL3254XX-200

REWL3254

WL325500-000

WL3255XX-200

REWL3255

WL340800-000

WL3408XX-200

REWL3408

WL340200-000

WL3402XX-200

REWL3402

WL340A00-000

WL340AXX-200

REWL340A

WL340400-000

WL3404XX-200

REWL3404

WL340500-000

WL3405XX-200

REWL3405

WL350800-000

WL3508XX-200

REWL3508

WL350200-000

WL3502XX-200

REWL3502

WL350A00-000

WL350AXX-200

REWL350A

WL350400-000

WL3504XX-200

REWL3504

WL350500-000

WL3505XX-200

REWL3505

Common Replacement Parts

available for all listed heaters

High Limit Control

HLC-165

Check Valve

RV-M

Element O-ring

TML-OR

Tank

RTL

Mounting Brackets

FK7

ADAPTER FITTINGS

For the use of 0.75” or 1” ID heater hose, hose barb adapters are available. See below.

1” NPT to 1” hose

barb adapter. Installs HB-1 in 1” NPT female

inlet or outlet of the heater.

1” NPT to 0.75” hose barb adapter. Installs

HB-3/4 in 1” NPT female

inlet or outlet of the heater.

Thermosiphon

HOTSTART

Model Number

Caterpillar Model Number

Volts

Pre-Wired at assembly

Watts

Phase

Amps

CL130DA2-000

7E-6247

120/240

120

3000

1

25.0 @ 120 V

12.5 @ 240 V

CL140EA2-000

240/480

240

4000

1

16.7 @ 240 V

8.3 @ 480 V

CL160EA2-000

7E-6248 (2006504)

240/480

240

6000

1

25.0 @ 240 V

12.5 @ 480 V

CL160CA2-000

7E-6249

120

2-120 V circuits

6000

1

25.0

per circuit

Engine Heaters

OEM Replacement Weathertight Single Phase

3000–6000 Watts

NOTE: Vertical installation ONLY

For original equipment replacement:

  • Two 5” stainless steel clamps are included to mount heater to existing bracket.

For new installations:

  • U-bolt mounting brackets available. Order kit number: FK9

OUTLET 1” NPT NIPPLE

4.7”

119mm

5.8”

147mm

20.4”

518mm

INLET, 1” NPT NIPPLE

Vertical Mount OEM replacement

Replacement Parts

HOTSTART

Model Number

Element Replacement

CL130DA2-000

RECL130D

CL140EA2-000

RECL140E

CL160EA2-000

RECL160C

CL160CA2-000

RECL140E

Common Replacement Parts

available for all OEM replacement heaters

Thermostat

AMT70210-A2

Element O-ring

TML-OR

Tank

RTCSM

Box

RTBCL-100

CL OEM Replacement

Element O-Ring

Thermostat

Replacement Element

Replacement Box

Replacement Tank

Thermosiphon

Engine Heaters

EE Model Hazardous Location

Single Phase

1500-5000 Watts

EE Model without thermostat

Engine Displacement

Model Number without Thermostat

Model Number with Thermostat

Volts

Watts

Phase

Amp

500 CID or less

EE115100-000

EE115110-000

120

1500

1

12.5

EE115800-000

EE115810-000

208

1500

1

7.2

8.2 L or less

EE115200-000

EE115210-000

240

1500

1

6.3

500 - 600 CID

EE120100-000

EE120110-000

120

2000

1

16.7

EE120800-000

EE120810-000

208

2000

1

9.6

8.2 - 9.8 L

EE120200-000

EE120210-000

240

2000

1

8.3

600 - 800 CID

EE125800-000

EE125810-000

208

2500

1

12.0

EE125200-000

EE125210-000

240

2500

1

10.4

9.8 - 13.1 L

EE125400-000

EE125410-000

480

2500

1

5.2

800 - 1000 CID

EE130800-000

EE130810-000

208

3000

1

14.4

EE130200-000

EE130210-000

240

3000

1

12.5

13.1 - 16.4L

EE130400-000

EE130410-000

480

3000

1

6.3

1000 - 1350 CID

EE140800-000

EE140810-000

208

4000

1

19.2

EE140200-000

EE140210-000

240

4000

1

16.7

16.4 - 22.1 L

EE140400-000

EE140410-000

480

4000

1

8.3

1350 - 1650 CID

22.1 - 27.0 L

EE150400-000

EE150410-000

480

5000

1

10.4

EE Model

20.3”

516mm

OUTLET, 1” NPT FEMALE

ADJUSTABLE

5.3”

135mm

5.3”

135mm

25.2”

640mm

OUTLET, 1” NPT FEMALE

ADJUSTABLE

EE Model with thermostat

Heaters with Thermostats

EE Models are only available with a fixed setting temperature sensor.

Temperature Range Numerical

INLET, 1” NPT FEMALE

6.9”

175mm

5.3”

135mm

Replacement Parts

ON OFF

100°F (38C) 120°F (49C)

Code

10

Model Number without Thermostat

Model Number with Thermostat

Element Replacement

EE115100-000

EE115110-000

REEE1151

EE115800-000

EE115810-000

REEE1158

EE115200-000

EE115210-000

REEE1152

EE115400-000

EE115410-000

E01541E-50NA-00

EE120100-000

EE120110-000

REEE1201

EE120800-000

EE120810-000

REEE1208

EE120200-000

EE120210-000

REEE1202

EE120400-000

EE120410-000

E02041E-50NA-00

EE125800-000

EE125810-000

REEE1258

EE125200-000

EE125210-000

REEE1252

EE125400-000

EE125410-000

E02541E-C0NA-00

EE130800-000

EE130810-000

REEE1308

EE130200-000

EE130210-000

REEE1302

EE130400-000

EE130410-000

E03041E-50NA-00

EE140800-000

EE140810-000

REEE1408

EE140200-000

EE140210-000

REEE1402

EE140400-000

EE140410-000

E04041E-50NA-00

EE150400-000

EE150410-000

E05041E-C0NA-00

Common Replacement Parts

available for all listed heaters

Check Valve

RV-M

Flange

RF-L

Flange O-ring

TML-OR

Tank

RTL

MC-HL cable

PRP104301-029

Mounting Brackets

FK7

All heaters over 480 V with a thermostat must use a control box. See Control Systems page 30.

EE Replacement Thermostats

Example:

Model Number: EE130210-000 T-Stat Replacement: RSU10

Temperature Range Sensing

Unit

ON OFF

100°F (38C) 120°F (49C) RSU10

ADAPTER FITTINGS

For the use of 0.75” or 1” ID heater hose, hose barb adapters are available. See below.

1” NPT to 1” hose barb

EE Model

with thermostat assembly

Replacement Tank

Mounting

Flange & O-Ring

Brackets

HB-1

HB-3/4

adapter. Installs in 1”

NPT female inlet or outlet of the heater.

1” NPT to 0.75” hose

barb adapter. Installs in 1” NPT female inlet or outlet of the heater.

Replacement Thermostat

Check Valve

MC-HL Cable

Replacement Element

Engine Displacement

Model Number without Thermostat

Model Number with Thermostat

Volts

Watts

Phase

Amp

500 CID or less

EE315800-000

EE315810-000

208

1500

3

4.2

EE315200-000

EE315210-000

240

1500

3

3.6

8.2 L or less

EE315400-000

EE315410-000

480

1500

3

1.8

500 - 600 CID

EE320800-000

EE320810-000

208

2000

3

5.6

EE320200-000

EE320210-000

240

2000

3

4.8

8.2 - 9.8 L

EE320400-000

EE320410-000

480

2000

3

2.4

600 - 800 CID

EE325800-000

EE325810-000

208

2500

3

6.9

EE325200-000

EE325210-000

240

2500

3

6.0

9.8 - 13.1 L

EE325400-000

EE325410-000

480

2500

3

3.0

800 - 1000 CID

EE330800-000

EE330810-000

208

3000

3

8.3

EE330200-000

EE330210-000

240

3000

3

7.2

13.1 - 16.4 L

EE330400-000

EE330410-000

480

3000

3

3.6

1000 - 1350 CID

EE340800-000

EE340810-000

208

4000

3

11.1

EE340200-000

EE340210-000

240

4000

3

9.6

16.4 - 22.1 L

EE340400-000

EE340410-000

480

4000

3

4.8

1350 - 1650 CID

EE350800-000

EE350810-000

208

5000

3

13.9

EE350200-000

EE350210-000

240

5000

3

12.0

22.1 - 27.0 L

EE350400-000

EE350410-000

480

5000

3

6.0

EE Model

20.3”

516mm

OUTLET, 1” NPT FEMALE

ADJUSTABLE

5.3”

135mm

5.3”

135mm

25.2”

640mm

OUTLET, 1” NPT FEMALE

ADJUSTABLE

6.9”

175mm

5.3”

135mm

INLET, 1” NPT

FEMALE

Replacement Parts

Model Number without Thermostat

Model Number with Thermostat

Element Replacement

EE315800-000

EE315810-000

E01583E-15NA-00

EE315200-000

EE315210-000

E01523E-15NA-00

EE315400-000

EE315410-000

E01543E-15NA-00

EE320800-000

EE320810-000

E02083E-25NA-00

EE320200-000

EE320210-000

E02023E-25NA-00

EE320400-000

EE320410-000

E02043E-25NA-00

EE325800-000

EE325810-000

E02583E-30NA-00

EE325200-000

EE325210-000

E02523E-30NA-00

EE325400-000

EE325410-000

E02543E-30NA-00

EE330800-000

EE330810-000

E03083E-30NA-00

EE330200-000

EE330210-000

E03023E-30NA-00

EE330400-000

EE330410-000

E03043E-30NA-00

EE340800-000

EE340810-000

E04083E-50NA-00

EE340200-000

EE340210-000

E04023E-50NA-00

EE340400-000

EE340410-000

E04043E-50NA-00

EE350800-000

EE350810-000

E05083E-50NA-00

EE350200-000

EE350210-000

E05023E-50NA-00

EE350400-000

EE350410-000

E05043E-50NA-00

Common Replacement Parts

available for all listed heaters

Check Valve

RV-M

Flange

RF-L

Flange O-ring

TML-OR

Tank

RTL

MC-HL cable

PRP104301-029

Mounting Brackets

FK7

Thermosiphon

Engine Heaters

EE Model Hazardous Location Three Phase

1500-5000 Watts

EE Model without thermostat

EE Model with thermostat

Heaters with Thermostats

EE Models are only available with a fixed setting temperature sensor.

Temperature Range

ON

OFF

Numerical Code

100°F (38C) 120°F (49C) 10

All 3 phase heaters with thermostat must use a control box. See Control Systems page 30.

EE Replacement Thermostats

Example:

Model Number: EE130210-000 T-Stat Replacement: RSU10

Temperature Range

ON

OFF

Sensing Unit

100°F (38C) 120°F (49C) RSU10

ADAPTER FITTINGS

For the use of 0.75” or 1” ID heater hose, hose barb adapters are available. See below.

1” NPT to 1” hose barb HB-1 adapter. Installs in 1”

NPT female inlet or

outlet of the heater.

1” NPT to 0.75” hose

HB-3/4 barb adapter. Installs in

1” NPT female inlet or

outlet of the heater.

Installation Instructions for Thermosiphon Engine Heaters

The HOTSTART engine heater uses thermosiphon action – the natural expansion and rising action of a heated fluid – to circulate heated coolant throughout an engine’s water jacket. Installation of the heating system is critical. Please refer to specific instructions that accompany your HOTSTART engine heater or visit hotstart.com and select Installation Instructions, Manuals and Guides from the Resources tab.

For “V” engines larger than eight cylinders or over 1000 CID (15L), HOTSTART recommends using a HOTflow® heater. Please refer to pages 4-5 for heater selection.

Prior to heater installation, inspect the coolant supply. When mixing coolant, only use deionized or distilled water and low-silicate antifreeze. Refer to your engine’s manufacturer recommendations. Do not exceed 60% antifreeze to 40% water ratio. Never add unmixed water and antifreeze to an engine. Do not add anti-leak or other coolant additives.

PREPARING

  • Drain and flush cooling system to remove any debris present in the engine’s cooling system.
  • Select return port. The return port will allow heated coolant to return to the engine.
  • Select supply port. The supply port will allow coolant to flow from the engine to the heater.
  • Select fittings. Use the following table to determine the proper port fitting size for your heater:

CB/CL/SB/SL

500–3000 watts

1/2 inch NPT

CB/CL/SB/SL

3750–5000 watts

3/4 inch NPT

WL/EE

1500–5000 watts

3/4 inch NPT

  • Select hoses. Use the following table to determine the minimum hose inner diameter for your heater:

CB/CL/SB/SL

500–3000 watts

3/4 inch

CB/CL/SB/SL

3750–5000 watts

1 inch

WL/EE

1500–5000 watts

1 inch

HOTSTART recommends installing valves to isolate the heating system in case of service. To minimize flow restriction, select full-flow ball isolation valves.

MOUNTING

  • Select a heater mounting position directly below the return port and at least 6 inches (15 cm) below the lowest point of the engine’s water jacket. Mount heater using the supplied mounting brackets and fasteners.

PLUMBING

  • Install isolation valves to port fittings.
  • Route and install return hose. The return hose should continuously rise from the heater to the return port.
  • Route and install supply hose. The supply hose should continuously descend from the supply port to the heater.
  • Refill cooling system with coolant. To prevent air pockets, refill coolant with return hose removed.
  • Start engine. Allow engine to run until engine thermostat opens, purging air from cooling system. Engine must be run to eliminate air from heating system before energizing heater.

WIRING

  • Connect heater to an appropriately rated power source. Ensure power source is grounded and in accordance with local and national electrical codes. If necessary, install control box:
    • If your heater is single-phase and rated up to 480 volts, your heater may be powered directly without the use of a control relay or contactor.
    • If your heater is three-phase or is single-phase and rated for over 480 volts, the heater thermostats must be used in a control circuit with a contactor for switching the main power to the heating elements.

RETURN PORT

      • Select a return port away from the engine thermostat.
      • Select a return port high on the engine.
      • Select a return port toward the rear of the engine.
      • Select a return port away from the remote thermostat. NOTE: If an optional remote thermostat is installed
      • Select a return port away from the supply port.

SUPPLY PORT

        • Select a supply port low on the engine.
        • Select a supply port toward the front of the engine.
        • Select a supply port away from the return port.

HEATER MOUNTING

  • Mount the heater in the proper orientation. Ensure heater outlet faces upward.
  • Mount the heater to a vibration-isolated surface.
  • Mount the heater directly below the return port.
  • Mount the heater at least 6 inches (15 cm) below the lowest point of the water jacket.

LUBE OIL AND INDUSTRIAL IMMERSION HEATERS

Oil Heaters

Oil Heaters up to 277 V AC meet recognized CSA standards for safety or performance.

To specify temperature range of thermostat, insert code from

chart in place of the XX in model number.

Example:

Desired Temp. Range 80 °–100 °F Model Number: OW2121XX-000 Order as: OW212108-000

Temperature Range

ON OFF

Code

60 °F

(16 °C)

80 °F

(27 °C)

06

80 °F

(27 °C)

100 °F

(38 °C)

08

100 °F

(38 °C)

120 °F

(49 °C)

10

See p.25 for remote thermostat assembly part numbers.

Oil heater with Y-cord and remote thermostat

DC Oil Heaters

Use a thermostat with all lube oil heaters to protect the oil from overheating. Lube oil heaters must always be installed in the sump with the entire heater submerged below the oil level at all times. See page 25 for remote thermostat part numbers.

*NOTE: If heating gear oil (medium weight viscosity), HOTSTART recommends using low watt density heaters.

Oil Capacity

Weathertight Heater Only

Weathertight With Thermostat

Hazardous Location Heater Only

Volts

Watts

Amps

Watts/Sq Inch

3/8” N.P.T. THREAD WITH A 2 1/8” (54mm) PROBE LENGTH

2 qt. (2L)

OW005100-000

120

50

.4

20.0

or Less

OW005200-000

240

50

.2

20.0

1/2” N.P.T. THREAD WITH A 4” (101mm) PROBE LENGTH

2 - 6 qt.

OW212100-000

OW2121XX-000

OE212100-000

120

125

1.0

24.6

2 - 5.7L

OW212200-000

OW2122XX-000

OE212200-000

240

125

.5

24.6

3/4” N.P.T. THREAD WITH A 5” (127mm) PROBE LENGTH

1 - 5 gal.

OW415100-000

OW4151XX-000

OE415100-000

120

150

1.3

14.6*

3.8 - 19L

OW415200-000

OW4152XX-000

OE415200-000

240

150

.6

14.6*

5 - 15 gal.

19 - 57L

OW430100-000 OW430800-000 OW430200-000

OW4301XX-000 OW4308XX-000 OW4302XX-000

OE430100-000 OE430800-000 OE430200-000

120

208

240

300

225

300

2.6

1.1

1.2

29.3

22.0

29.3

1” N.P.T. THREAD WITH A 5 1/4” (133mm) PROBE LENGTH

1 - 5 gal.

OW615100-000

OW6151XX-000

OE615100-000

120

150

1.3

10.7*

3.8 - 19L

OW615200-000

OW6152XX-000

OE615200-000

240

150

.6

10.7*

OW630100-000

OW6301XX-000

OE630100-000

120

300

2.6

21.4

OW630800-000

OW6308XX-000

OE630800-000

208

375

1.8

28.0

5 - 15 gal.

OW630200-000

OW6302XX-000

OE630200-000

240

300

1.2

21.4

19 - 57L

OE630700-000

277

265

1.0

19.0

OE630300-000

380

300

1.0

21.4

OE630400-000

480

300

.6

21.4

OW650100-000

OW6501XX-000

OE650100-000

120

500

4.1

35.7

OW650800-000

OW6508XX-000

OE650800-000

208

450

2.2

33.0

15 - 30 gal.

57 - 113L

OW650200-000 OW650700-000

OW6502XX-000 OW6507XX-000

OE650200-000 OE650700-000

OE650300-000

240

277

380

500

400

500

2.0

1.4

1.3

35.7

30.0

35.7

OE650400-000

480

500

1.0

35.7

OE650500-000

575

500

0.8

35.7

Weathertight models are furnished with a 4’ (1.2m) oil- and heat-resistant power cord without plug. Hazardous Location models are furnished with 18” (457mm) of lead wire for connection to the power leads in an approved splice box.

12 V and 24 V

Oil Capacity

Volts

Watts

1/2” NPT with 4” (101mm)

Probe Length

3/4” NPT with 4 7/8” (124mm)

Probe Length

1” NPT with

5 3/8” (136mm)

Probe Length

Amps

Watts Per Square Inch

2 qt. 2.0L

or Less

12

24

75

75

OW207900-012

OW407900-012 OW407900-024

6.3

3.1

1/2” — 14.7* WSI

3/4” — 7.3* WSI

2-6 qt. 2.0-2.7L

24

125

OW212900-024

5.2

24.6 WSI

1-5 gal. 3.8-19L

12

24

150

150

OW415900-012 OW415900-024

OW615900-012 OW615900-024

12.5

6.3

3/4” — 14.6* WSI

1” — 10.7* WSI

5-15 gal. 19-57L

12

24

300

300

— OW430900-024

OW630900-012 OW630900-024

25.0

12.5

3/4”— 29.3 WSI

1” — 21.4 WSI

15-30 gal. 57-113L

24

500

OW650900-024

20.8

35.7 WSI

When used with a thermostat control, all DC oil heaters must use a DC relay.

_

12 or 24 V DC

+

Magnetic Contactors

C1 C1

C1

DIT COIL Oil Heater

12 V DC and 24 V DC oil heaters can be powered directly from the battery, but will drain the battery very rapidly unless charged by an alternator or generator.

12 Vdc/24 Vdc CONTROL BOXES

25 Amps Maximum

12V

24V

JBMC330DC-12V JBMC330DC-24V

Hazardous Location

Weathertight

Heater only

6.70”

170mm

5.25”

133mm

Probe Length

1.00” Dia.

25mm

1.00” NPT

6.40”

163mm

5.00”

127mm Probe Length

0.75”

19mm

3/4” NPT

6.50”

165mm

4.00”

102mm Probe Length

0.50” Dia.

13mm

1/2” NPT

Heater only

9.70”

246mm

5.25”

133mm Probe Length

1.00” NPT

1.00” Dia.

25.5mm

9.40”

239mm

5.00”

127mm Probe Length

3/4” NPT

0.75”

19mm

120 V - 15amp 208 V - 10amp 240 V - 10amp 277 V - 10amp

Switch Capacity

}

REMOTE THERMOSTATS for OIL HEATERS

Weathertight

Hazardous Location

Temprature Range ON OFF

Sensing Unit

Thread Size

DIT68

DIT68EP

60 °F (16 °C) 80 °F (27 °C)

LSU-6

1/2” NPT

DIT810

DIT810EP

80 °F (27 °C) 100 °F (38 °C)

LSU-8

1/2” NPT

DIT1012

DIT1012EP

100 °F (38 °C) 120 °F (49 °C)

LSU-10

1/2” NPT

DIT1214

DIT1214EP

120 °F (49 °C) 140 °F (60 °C)

LSU-12

1/2” NPT

0.50” Dia.

13mm

8.30”

211mm

4.00”

102mm Probe Length

1/2” NPT

12 V DC

24 V DC

Pilot Duty Only

3.375”

86mm

1.625”

41mm Probe Length

0.60” Dia.

15mm

3’ (1m) 16-3

HPN cord 1/2” NPT

Weathertight

5.50”

140mm

3.25”

83mm

1.625”

41mm Probe Length

1/2” NPT

0.60” Dia.

15mm

Hazardous Location

Industrial Immersion

Heaters

Models for larger capacities than shown are available. Call factory.

2” Screw Plug

Available with fixed or adjustable thermostat.

Weathertight Model NEMA 4

(LVD only)

Hazardous Location Model NEMA 4 & 7

Oil Capacity

HIGH LIMIT THERMOSTAT CONTROL SETTING

Volts

Watts

Amps

Watts/ Sq. In.

On 60 °F (16 °C)

Off 80 °F (27 °C)

On 80 °F (27 °C)

Off 100 °F (38 °C)

On 100 °F (38 °C)

Off 120 °F (49 °C)

SINGLE PHASE — 2” N.P.T. WITH A 12” (305mm) PROBE LENGTH

30 - 45

E01011W-156A-00

E01011W-158A-00

E01011W-151A-00

120

1000

8.3

17.0

Gallons

E01081W-156A-00

E01081W-158A-00

E01081W-151A-00

208

1000

4.8

17.0

E01021W-156A-00

E01021W-158A-00

E01021W-151A-00

240

1000

4.2

17.0

113-170L

E01071W-156A-00

E01071W-158A-00

E01071W-151A-00

277

1000

3.6

17.0

45 - 60

E01511W-156A-00

E01511W-158A-00

E01511W-151A-00

120

1500

12.5

17.0

Gallons

E01581W-156A-00

E01581W-158A-00

E01581W-151A-00

208

1500

7.2

17.0

E01521W-156A-00

E01521W-158A-00

E01521W-151A-00

240

1500

6.3

17.0

170-227L

E01571W-156A-00

E01571W-158A-00

E01571W-151A-00

277

1500

5.4

17.0

THREE PHASE — 2” N.P.T. WITH A 12” (305mm) PROBE LENGTH

30 - 45

E01083W-106A-00

E01083W-108A-00

E01083W-101A-00

208

1000

2.8

11.0

Gallons

E01023W-106A-00

E01023W-108A-00

E01023W-101A-00

240

1000

2.4

11.0

E01033W-106A-00

E01033W-108A-00

E01033W-101A-00

380

1000

1.5

11.0

113-170L

E01043W-106A-00

E01043W-108A-00

E01043W-101A-00

480

1000

1.2

11.0

45 - 60

E01583W-156A-00

E01583W-158A-00

E01583W-151A-00

208

1500

4.2

17.0

Gallons

E01523W-156A-00

E01523W-158A-00

E01523W-151A-00

240

1500

3.6

17.0

E01533W-156A-00

E01533W-158A-00

E01533W-151A-00

380

1500

2.3

17.0

170-227L

E01543W-156A-00

E01543W-158A-00

E01543W-151A-00

480

1500

1.8

17.0

SINGLE PHASE — 2” N.P.T. WITH A 18” (457mm) PROBE LENGTH

E02011W-156A-00

E02011W-158A-00

E02011W-151A-00

120

2000

16.7

14.0

60 - 90

E02081W-156A-00

E02081W-158A-00

E02081W-151A-00

208

2000

9.6

14.0

Gallons

E02021W-156A-00

E02021W-158A-00

E02021W-151A-00

240

2000

8.4

14.0

E02071W-156A-00

E02071W-158A-00

E02071W-151A-00

277

2000

7.2

14.0

227-341L

E02031W-156A-00

E02031W-158A-00

E02031W-151A-00

380

2000

5.3

14.0

E02041W-156A-00

E02041W-158A-00

E02041W-151A-00

480

2000

4.2

14.0

THREE PHASE — 2” N.P.T. WITH A 18” (457mm) PROBE LENGTH

60 - 90

E02083W-156A-00

E02083W-158A-00

E02083W-151A-00

208

2000

5.6

14.0

Gallons

E02023W-156A-00

E02023W-158A-00

E02023W-151A-00

240

2000

4.8

14.0

E02033W-156A-00

E02033W-158A-00

E02033W-151A-00

380

2000

3.0

14.0

227-341L

E02043W-156A-00

E02043W-158A-00

E02043W-151A-00

480

2000

2.4

14.0

Hazardous Location models with thermostat also available.

Substitute the letter “W” in part number with the letter “E” to specify Hazardous Location models.

Industrial Immersion Heaters are also available for coolants and other process heating. Call factory.

Call HOTSTART for complete model number featuring adjustable thermostat.

HOTSTART immersion heaters include a fixed-setting, built-in thermostat and are available

Industrial Immersion

with an adjustable thermostat.

Heaters

2” Screw Plug

Weathertight Model NEMA 4

Hazardous Location Model NEMA 4 & 7

12” or 18”

305mm or 457mm

12” or 18”

305mm or 457mm

4.3”

109mm 5.5”

140mm

3.6”

91mm

4.4”

112mm

Fixed Thermostat Assembly

Thermostat Sensor Control

TEMPERATURE RANGE ON OFF

CONTROL

60 °F (16 °C)

80 °F (27 °C)

HLC-6

80 °F (27 °C)

100 °F (38 °C)

HLC-8

100 °F (38 °C)

120 °F (49 °C)

HLC-10

ELECTRICAL RATING

15 Amps at 120 Vac

10 Amps at 240 Vac

10 Amps at 277 Vac

Adjustable Thermostat Assembly

Adjustable Thermostat Control

TEMPERATURE RANGE

CONTROL

OFF

70 °– 210 °F

(21 °– 99 °C)

AMT70-210

Nominal thermal differential is 8 °F (-13 °C)

ELECTRICAL RATING

30 Amps at 125 Vac

30 Amps at 240 Vac

30 Amps at 277 Vac

20 Amps at 480 Vac

NOTES:

level of fluid is subject to

change, a liquid level switch mounted a minimum of 3–4” (76–102mm) above element is recommended. Liquid level switch is not included with heater.

All 380 V and 480 V heaters must be used in conjunction with contactor and control transformer.

All three phase models must be used with a contactor.

Higher or lower temperature ranges are available. Consult HOTSTART.

On applications where

V-Clamp Immersion

Heaters

Oil Capacity

HIGH LIMIT THERMOSTAT CONTROL SETTING

Volts

Watts

Amps

Watts/ Sq. In.

On 60 °F (16 °C)

Off 80 °F (27 °C)

On 80 °F (27 °C)

Off 100 °F (38 °C)

On 100 °F (38 °C)

Off 120 °F (49 °C)

Models for larger capacities than shown are available. Call factory.

Threadless Design

Available with fixed or adjustable thermostat.

Weathertight Model NEMA 4

(LVD only)

Hazardous Location Model NEMA 4 & 7

SINGLE PHASE — WITH A 12” (305mm) PROBE LENGTH

30 - 45

E01011W-156V-00

E01011W-158V-00

E01011W-151V-00

120

1000

8.3

17.0

Gallons

E01081W-156V-00

E01081W-158V-00

E01081W-151V-00

208

1000

4.8

17.0

E01021W-156V-00

E01021W-158V-00

E01021W-151V-00

240

1000

4.2

17.0

113-170L

E01071W-156V-00

E01071W-158V-00

E01071W-151V-00

277

1000

3.6

17.0

45 - 60

E01511W-156V-00

E01511W-158V-00

E01511W-151V-00

120

1500

12.5

17.0

Gallons

E01581W-156V-00

E01581W-158V-00

E01581W-151V-00

208

1500

7.2

17.0

E01521W-156V-00

E01521W-158V-00

E01521W-151V-00

240

1500

6.3

17.0

170-227L

E01571W-156V-00

E01571W-158V-00

E01571W-151V-00

277

1500

5.4

17.0

THREE PHASE — WITH A 12” (305mm) PROBE LENGTH

30 - 45

E01083W-106V-00

E01083W-108V-00

E01083W-101V-00

208

1000

2.8

11.0

Gallons

E01023W-106V-00

E01023W-108V-00

E01023W-101V-00

240

1000

2.4

11.0

E01033W-106V-00

E01033W-108V-00

E01033W-101V-00

380

1000

1.5

11.0

113-170L

E01043W-106V-00

E01043W-108V-00

E01043W-101V-00

480

1000

1.2

11.0

45 - 60

E01583W-156V-00

E01583W-158V-00

E01583W-151V-00

208

1500

4.2

17.0

Gallons

E01523W-156V-00

E01523W-158V-00

E01523W-151V-00

240

1500

3.6

17.0

E01533W-156V-00

E01533W-158V-00

E01533W-151V-00

380

1500

2.3

17.0

170-227L

E01543W-156V-00

E01543W-158V-00

E01543W-151V-00

480

1500

1.8

17.0

SINGLE PHASE — WITH A 18” (457mm) PROBE LENGTH

E02011W-156V-00

E02011W-158V-00

E02011W-151V-00

120

2000

16.7

14.0

60 - 90

E02081W-156V-00

E02081W-158V-00

E02081W-151V-00

208

2000

9.6

14.0

Gallons

E02021W-156V-00

E02021W-158V-00

E02021W-151V-00

240

2000

8.4

14.0

E02071W-156V-00

E02071W-158V-00

E02071W-151V-00

277

2000

7.2

14.0

227-341L

E02031W-156V-00

E02031W-158V-00

E02031W-151V-00

380

2000

5.3

14.0

E02041W-156V-00

E02041W-158V-00

E02041W-151V-00

480

2000

4.2

14.0

THREE PHASE — WITH A 18” (457mm) PROBE LENGTH

60 - 90

E02083W-156V-00

E02083W-158V-00

E02083W-151V-00

208

2000

5.6

14.0

Gallons

E02023W-156V-00

E02023W-158V-00

E02023W-151V-00

240

2000

4.8

14.0

E02033W-156V-00

E02033W-158V-00

E02033W-151V-00

380

2000

3.0

14.0

227-341L

E02043W-156V-00

E02043W-158V-00

E02043W-151V-00

480

2000

2.4

14.0

Hazardous Location models with thermostat also available.

Substitute the letter “W” in part number with the letter “E” to specify Hazardous Location models.

Industrial Immersion Heaters are also available for coolants and other process heating. Call factory.

Call HOTSTART for complete model number featuring adjustable thermostat.

HOTSTART immersion heaters include a fixed-setting, built-in thermostat and are available

V-Clamp Immersion

with an adjustable thermostat.

Weathertight Model NEMA 4

Hazardous Location Model NEMA 4 & 7

12” or 18”

305mm or 457mm

12” or 18”

305mm or 457mm

3.8”

97mm

5.3”

76mm

Weldable Adapter

O-Ring

V-Clamp

Weldable Adapter

V-Clamp

O-Ring

3.6”

91mm

4.4”

112mm

Heaters

Threadless Design

Element assembly includes

O-ring only.

Installation kit sold separately.

V-CLAMP INSTALL KIT

Part Number

Parts Included

VC-SK

Steel weldable adapter V-Clamp

O-Ring

Fixed Thermostat Assembly Adjustable Thermostat Assembly

Adjustable Thermostat Control

NOTES:

On applications where level of fluid is subject to

change, a liquid level switch mounted a minimum of 3–4” (76–102mm) above element is recommended. Liquid level switch is not included

with heater.

15 Amps at 120 Vac

TEMPERATURE RANGE ON OFF

CONTROL

60 °F (16 °C)

80 °F (27 °C)

HLC-6

80 °F (27 °C)

100 °F (38 °C)

HLC-8

100 °F (38 °C)

120 °F (49 °C)

HLC-10

ELECTRICAL RATING

10 Amps at 240 Vac

10 Amps at 277 Vac

Thermostat Sensor Control

TEMPERATURE RANGE

CONTROL

OFF

70 °– 210 °F

(21 °– 99 °C)

AMT70-210

Nominal thermal differential is 8 °F (-13 °C)

ELECTRICAL RATING

30 Amps at 125 Vac

30 Amps at 240 Vac

30 Amps at 277 Vac

20 Amps at 480 Vac

All 380 V and 480 V heaters must be used in conjunction with contactor and control transformer.

All three phase heaters must be used with a contactor.

See page 34.

Higher or lower temperature ranges are available. Consult HOTSTART.

TEMPERATURE CONTROLS and CONTROL SYSTEMS

Temperature Controls

Remote Thermostats for Weathertight and Hazardous Location Oil Heaters (see p.24 for model numbers)

REMOTE THERMOSTATS for OIL HEATERS

Weathertight

Hazardous Location

Temprature Range ON OFF

Sensing Unit

Thread Size

DIT68

DIT810 DIT1012 DIT1214

DIT68EP DIT810EP

DIT1012EP DIT1214EP

60 °F (16 °C) 80 °F (27 °C)

80 °F (27 °C) 100 °F (38 °C)

100 °F (38 °C) 120 °F (49 °C)

120 °F (49 °C) 140 °F (60 °C)

LSU-6 LSU-8 LSU-10 LSU-12

1/2” NPT

1/2” NPT

1/2” NPT

1/2” NPT

Switch Capacity

120 V - 15amp 208 V - 10amp 240 V - 10amp 277 V - 10amp

12 V DC

}

24 V DC

Pilot Duty Only

5.50”

3.375”

86mm

1.625”

41mm Probe Length

0.60” Dia.

15mm

3’ (1m) 16-3

HPN cord 1/2” NPT

Weathertight

140mm

3.25”

83mm

1.625”

41mm Probe Length

1/2” NPT

0.60” Dia.

15mm

Hazardous Location

Remote Adjustable Thermostat for TPS Thermosiphon Engine Heater (see p.7 for model numbers)

5/8” HB x 5/8” HB

2.6” 66mm

14-3 HPN

4’ (1.2m)

3.7”

94mm

4.2”

107mm

0.625” HOSEBARB

Part Number

Adjustable Range Temperature Setting

Sensing Unit

TFTA-5/8HB

Adjustable 90 °–130 °F

(32 °–54 °C)

FSU90-130

Part number does not include “Y” cord

OUTLET HOSEBARB 0.625 I.D.

Power Y-cord

Adjustable Thermostat Assembly

7.9”

201mm

6.7”

170mm

In-Line Adjustable Thermostat

INLET HOSEBARB 0.625 I.D.

Temperature Controls

When using a thermostat above rated capacity or on 3 phase applications, select the

proper control box with transformer and contactor as shown on page 34.

3.6” 92mm

1.8”

46mm

3.6” 92mm

1.8”

46mm

3.6” 92mm

1.8”

46mm

3.0”

76mm

5.0”

127mm

4X 1/2” CONDUIT KNOCKOUT

4X 1/2” CONDUIT KNOCKOUT

1”NPT (FEMALE)

4.3”

110mm

1”NPT (MALE)

4.8” 122mm

1”NPT (MALE)

4.3”

110mm

1”NPT (MALE)

5.0” 127mm

4X 1/2” CONDUIT KNOCKOUT

1/2" NPT

Conduit Opening

1”NPT female x 1”NPT male CONDUIT TYPE ENCLOSURE

Part Number

Temperature Setting

On Off

Maximum Capacity Ratings

120/

240V

277V

480V

TFTC8-200 TFTC10-200 TFTC12-200

80°F (27°C) 100°F (38°C)

100°F (38°C) 120°F (49°C)

120°F (49°C) 140°F (60°C)

25amp 25amp 25amp

22amp 22amp 22amp

12.5amp 12.5amp 12.5amp

TFTCA-200

Adjustable 90 °–130 °F

(32 °–54 °C)

25amp

22amp

12.5amp

1”NPT male x 1”NPT male CONDUIT TYPE ENCLOSURE

Part Number

Temperature Setting

On Off

Maximum Capacity Ratings

120/

240V

277V

480V

TFTC8-220 TFTC10-220 TFTC12-220

80°F (27°C) 100°F (38°C)

100°F (38°C) 120°F (49°C)

120°F (49°C) 140°F (60°C)

25amp 25amp 25amp

22amp 22amp 22amp

12.5amp 12.5amp 12.5amp

TFTCA-220

Adjustable 90 °–130 °F

(32 °–54 °C)

25amp

22amp

12.5amp

1” hose barb x 1”NPT male CONDUIT TYPE ENCLOSURE

1”HB

1”NPT (MALE)

4.3”

110mm

5.0” 127mm

Part Number

Temperature Setting

On Off

Maximum Capacity Ratings

120/

240V

277V

480V

TFTC8-240 TFTC10-240 TFTC12-240

80°F (27°C) 100°F (38°C)

100°F (38°C) 120°F (49°C)

120°F (49°C) 140°F (60°C)

25amp 25amp 25amp

22amp 22amp 22amp

12.5amp 12.5amp 12.5amp

TFTCA-240

Adjustable 90 °–130 °F

(32 °–54 °C)

25amp

22amp

12.5amp

HAZARDOUS LOCATION CONDUIT TYPE ENCLOSURE

Part Number

Temperature Setting

On Off

Maximum Capacity Ratings

120/

240V

277V

480V

TFT10ER

100°F (38°C) 120°F (49°C)

25amp

22amp

12.5amp

1.25”

32mm

1.0”

2.25”

57mm

1" NPT Inlet

When using a thermostat above rated capacity or on 3 phase applications, select the proper control box with transformer and contactor as shown on page 34.

Temperature Controls

1”NPT female x 1”NPT male CORD CONNECTED

Part Number

Temperature Setting

On Off

Maximum Capacity Ratings

120/

240V

277V

TFT8-200 TFT10-200 TFT12-200

80°F (27°C) 100°F (38°C)

100°F (38°C) 120°F (49°C)

120°F (49°C) 140°F (60°C)

15amp 15amp 15amp

15amp 15amp 15amp

TFTA-200

Adjustable 90 °–130 °F

(32 °–54 °C)

15amp

15amp

1”NPT male x 1”NPT male CORD CONNECTED

Part Number

Temperature Setting

On Off

Maximum Capacity Ratings

120/

240V

277V

TFT8-220 TFT10-220 TFT12-220

80°F (27°C) 100°F (38°C)

100°F (38°C) 120°F (49°C)

120°F (49°C) 140°F (60°C)

15amp 15amp 15amp

15amp 15amp 15amp

TFTA-220

Adjustable 90 °–130 °F

(32 °–54 °C)

15amp

15amp

1” hose barb x 1”NPT male CORD CONNECTED

3.6” 92mm

1.8”

46mm

3.6” 92mm

1.8”

46mm

3.6” 92mm

4X 1/2” CONDUIT KNOCKOUT

1”NPT (FEMALE)

5.4”

137mm

4X 1/2” CONDUIT KNOCKOUT

1”NPT (MALE)

5.4”

137mm

1”NPT (MALE)

5.0” 127mm

4X 1/2” CONDUIT KNOCKOUT

1”NPT (MALE)

4.8”

122mm

5.4”

Part Number

Temperature Setting

On Off

Maximum Capacity Ratings

120/

240V

277V

TFT8-240 TFT10-240 TFT12-240

80°F (27°C) 100°F (38°C)

100°F (38°C) 120°F (49°C)

120°F (49°C) 140°F (60°C)

15amp 15amp 15amp

15amp 15amp 15amp

TFTA-240

Adjustable 90 °–130 °F

(32 °–54 °C)

15amp

15amp

1”HB

1”NPT (MALE)

137mm

REMOTE ADJUSTABLE

With 5’ (1.5m) Capillary Probe

250

215

1.8”

46mm

5.0” 127mm

Part Number

Adjustable Range Temperature Setting

Maximum Capacity Ratings

120/208/

240V

277V

480V

AT6525

65 - 250°F (18 - 121°C)

(Open or Off Setting)

Differential 4°F (2.2°C) (Close or On Setting)

25amp

22amp

5amp

ATW

Aluminum Well for AT6525

1/2” NPT

3.0”

76mm

1.9”

48mm

3.4”

86mm

5.0”

127mm

6.4”

163mm

.078”

2.0mm Dia.

60

LO

185

155

125

95

Control Systems

Control systems allow for quick electrical installation of all HOTSTART engine heaters. They are designed as a time and labor-saving component. Control systems are especially useful on installations that require two coolant heaters or combinations of a coolant heater and oil heater/hydraulic heater etc.

All control boxes on this page are NEMA 4, 12 & IP66.

CONTROL SYSTEMS

CONTROL SYSTEMS featuring AUTOMATIC SHUTDOWN DEVICES

With 24 V DC Relay

Amps

Volts

1 Heater, 1 Thermostat per application

2 Heaters, 2 Thermostats per application

30A Max

120

JBC11-100

JBC21-100

30A Max

208

JBC18-100

JBC28-100

30A Max

240

JBC12-100

JBC22-100

30A Max

400

JBC1A-100

JBC2A-100

30A Max

480

JBC14-100

JBC24-100

30A Max

575

JBC15-100

JBC25-100

Model JBC14-100

See wiring schematic page 35

Model JBC24-100

See wiring schematic page 35

All HOTSTART heaters with thermostat, operating on three phase current (at any voltage), require the use of a control system with a 3-pole contactor. All HOTSTART heaters with thermostat, operating over 480 V (single or three phase) require a control system to reduce the primary voltage to 120 V for the control circuit. For increased thermostat life, use a control system on all heaters above 277 V either single or three phase.

All control boxes can be used with either single or three phase heaters.

Control boxes are available in Hazardous Location models - contact factory for part number.

For heater protection and power savings, HOTSTART recommends de-energizing the heater when engine is running. Control boxes are supplied with a 24 V relay to de-energize the heater upon engine start-up.

Wiring Schematic for JBC14-100

USER SUPPLIED CIRCUIT BREAKER

L3

Control Systems

MAIN POWER IN

L1

L2

EQUIPMENT GROUND MUST BE GROUNDED

A1

H4 X1

CB2

CONTROL TRANSFORMER 480V PRIMARY

120V

50VA

11

CB1

H1 X2

MAGNETIC K1 CONTACTORS

HEATING ELEMENT

USER SUPPLIED 24VDC SIGNAL A2

K2

12

N/C

Model JBC14-100

3

USER SUPPLIED THERMOSTAT

CONTACTOR COIL

K1

2

4

To control one 480 V heater at maximum 30 amps on manual start engine.

Wiring Schematic for JBC24-100

USER SUPPLIED CIRCUIT BREAKER

L3

MAIN POWER IN

L1

L2

EQUIPMENT GROUND MUST BE GROUNDED

CONTROL TRANSFORMER

H4 480V PRIMARY

CB1

H1

CB2 CB3

X1

CB4

A1 11

120V

50VA

MAGNETIC

X2 CONTACTORS

K1

HEATING ELEMENT

K2

HEATING ELEMENT

Model JBC24-100

USER SUPPLIED 24VDC

K3

N/C

SIGNAL A2 12

CONTACTOR COIL

3 K1 2

4

5

3 K2 2

USER SUPPLIED THERMOSTAT

CONTACTOR COIL

Power Distribution

POWER DISTRIBUTION BOX

Box

Use to simplify wiring on equipment when a variety of heaters and controls are required.

All models have ten, 25 Amp terminal blocks. Power Distribution Boxes are rated NEMA 4 and IP66/67

PDB-000

A6553-2

*Box comes assembled with 4 strain relief connectors. For additional connectors, order part# A6553-2.

3.0”

76mm

OIL PRESSURE SWITCH

4.5” 114mm

30 AMP

MAX

4.5”

114mm

2 1

4 3

6 5

8 7

Part Number of Number Openings

PDB-000

8*

1 2 3 4 5 6 7 8

For automatic cut-off of heaters when engine starts.

Maximum Current Capacity:

120 V/208 V/240 V/277 V — 25 Amps

380 V/480 V/575 V — 15 Amps

Two pole single throw

To prevent overheating of the heating element on standby equipment and automatic start engines, HOTSTART recommends turning

the coolant heater off when the engine is running. A pressure switch that senses engine oil pressure is utilized to shut the heater off on increase of oil pressure and to turn the heater on when engine oil pressure drops.

Part Number

Enclosure Type

PS252 Dry Locations

PS252R Dry Locations (Reverse Action) PS252WT Wet Locations PS252EP Hazardous Locations

NEMA 1

BATTERY PADS/WRAPS

Battery Heating

Model Number

Volts

Watts

Amps

Nominal Dimensions

Battery Size

Style

A

B

KB5015

120

50

.42

12.75” (324mm)

8.25” (210mm)

4D

A

KB5015-S

120

50

.42

12.75” (324mm)

8.25” (210mm)

4D

B

KB5015-D

120

50

.42

12.75” (324mm)

8.25” (210mm)

4D

C

KB7515

120

75

.63

19.5” (495mm)

10.5” (267mm)

8D

A

KB7515-S

120

75

.63

19.5” (495mm)

10.5” (267mm)

8D

B

KB7515-D

120

75

.63

19.5” (495mm)

10.5” (267mm)

8D

C

KB7523

240

75

.31

19.5” (495mm)

10.5” (267mm)

8D

A

KB7523-S

240

75

.31

19.5” (495mm)

10.5” (267mm)

8D

B

KB7523-D

240

75

.31

19.5” (495mm)

10.5” (267mm)

8D

C

Pads

Battery heater not recommended for nickel cadmium batteries.

When batteries are placed in an insulated battery box, a

Typical Connection - 2 Batteries on Each Side of Vehicle

thermostat is recommended to sense battery box temperature to prevent overheating the battery.

Left Side Battery Box Right Side Battery Box

Standard Pad for Single Battery

KB7515-S

KB7515-D

KB7515-D

KB7515-D

BEC-6

A

B

Style A

BY-T68 BPC-61

Ground

6’ HPN

1.8m

Special Pads for Multiple Batteries

Accessories For Multiple Battery Heating

EXTENSION CORDS

POWER SUPPLY CORDS

9.0”

229mm

A

B

16-3 HPN

Style B

Part Number

Length

BEC-2

2’ (0.7m)

BEC-4

4’ (1.2m)

BEC-6

6’ (1.8m)

BEC-8

8’ (2.4m)

Part Number

Length

Volts

BPC-31

3’ (1m)

120

BPC-32

3’ (1m)

240

BPC-61

6’ (1.8m)

120

BPC-62

6’ (1.8m)

240

16-3

2’ (0.7m)

4’ (1.2m)

3’ (1m)

6’ (1.8m)

16-3 HPN

9.0”

229mm

A

Style C

B

HPN

6’ (1.8m)

8’ (2.4m)

THERMOSTAT & “Y” CORD ASSEMBLY

13.2”

335mm

13.5”

343mm

CORD

16-3 HPN

12.0”

305mm

Part Number

Temperature Control

On

Off

BY-T68

60°F (16°C)

80°F (27°C)

UL RECOGNIZED BATTERY THERMAL WRAP — WITH THERMOSTAT

Thermostat range: 60 °F - 80 °F (16 °C - 27 °C)

Battery Thermal

Select wrap based on either

Replacement Strap BW-S-55 for wrap lengths of 34”, 42” and 50”

Wrap

Battery Group OR Battery Perimeter Replacement Strap BW-S-80 for wrap lengths of 58”, 66” and 74”

Battery Group*

Battery Perimeter

Model Number

Volts

Watts

Wrap Length

72” Power Cord**

22NF

24 - 32”

(610 - 813 mm)

BW0513006S-000 BW0523006S-000

120

240

50

50

34” (864 mm)

34” (864 mm)

BPC-61 BPC-62

24, 24F, 24H, 24R,

24T, 25, 27, 27H,

34, 34R, 35, 75,

78, GC2

32 - 40”

(813 - 1016 mm)

BW0613806S-000 BW0623806S-000

120

240

65

65

42” (1067 mm)

42” (1067 mm)

BPC-61 BPC-62

30H, 31

40 - 48”

(1016 - 1219 mm)

BW0814606S-000 BW0824606S-000

120

240

80

80

50” (1270 mm)

50” (1270 mm)

BPC-61 BPC-62

2E

48 - 56”

(1219 - 1422 mm)

BW1015406S-000 BW1025406S-000

120

240

100

100

58” (1473 mm)

58” (1473 mm)

BPC-61 BPC-62

4D, 6D

56 - 64”

(1422 - 1626 mm)

BW1316206S-000 BW1326206S-000

120

240

130

130

66” (1676 mm)

66” (1676 mm)

BPC-61 BPC-62

8D

64 - 72”

(1626 - 1829 mm)

BW1617006S-000 BW1627006S-000

120

240

160

160

74” (1880 mm)

74” (1880 mm)

BPC-61 BPC-62

EURO BATTERY THERMAL WRAP FOR SCHUKO PLUG— WITH THERMOSTAT

Thermostat range: 60 °F - 80 °F (16 °C - 27 °C)

Battery wrap installation, showing battery (A), cord (B), strap (C) and buckle (D). Maximum overlap is 10 inches (25 cm).

A B

0 – 10"

(0 – 25 cm) MAX.

C D

Select wrap based on either Battery Group OR Battery Perimeter

Replacement Strap BW-S-55 for wrap lengths of 34”, 42” and 50” Replacement Strap BW-S-80 for wrap lengths of 58”, 66” and 74”

Battery Group*

Battery Perimeter

Model Number

Volts

Watts

Wrap Length

72” Power Cord**

22NF

24 - 32”

(610 - 813 mm)

BW0523006S-100

240

50

34” (864 mm)

BPC-62E

24, 24F, 24H, 24R,

24T, 25, 27, 27H,

34, 34R, 35, 75,

78, GC2

32 - 40”

(813 - 1016 mm)

BW0623806S-100

240

65

42” (1067 mm)

BPC-62E

30H, 31

40 - 48”

(1016 - 1219 mm)

BW0824606S-100

240

80

50” (1270 mm)

BPC-62E

2E

48 - 56”

(1219 - 1422 mm)

BW1025406S-100

240

100

58” (1473 mm)

BPC-62E

4D, 6D

56 - 64”

(1422 - 1626 mm)

BW1326206S-100

240

130

66” (1676 mm)

BPC-62E

8D

64 - 72”

(1626 - 1829 mm)

BW1627006S-100

240

160

74” (1880 mm)

BPC-62E

Optional Y-Cords for connecting two battery heating wraps. NEMA Plug with 16-3 HPN cable or Schuko Plug with H05RN-F cable available.

“Y” CORD ASSEMBLY

Part Number

Voltage

Plug Type

BW-Y-1

120

NEMA (US)

BW-Y-2

240

NEMA (US)

BW-Y-E

230

Schuko

(Euro)

* Not all battery groups listed. For wrap sizing, consult the factory.

** Power cord sold separately. For other cord lengths, consult the factory.

Battery wrap comes with a 9” (229 mm) pigtail. BPC-61 and BPC-62 have a NEMA plug. BPC-62E has a Schuko plug. Please order the necessary power cord to complete your wrap assembly.

UL Recognized thermostatically controlled battery thermal wraps provide optimum heating regardless of ambient temperature. At 80 °F (27 °C), the battery will achieve maximum cold cranking amps.

  • Thermostat will eliminate battery damage caused by overheating and acid spill.
  • Adjustable strap included for securing wrap around the battery.
  • For optimized heating, properly overlap the wrap and have the thermostat stay in contact with the battery. Maxium allowable overlap is 10” (25 cm).
  • If placed inside a case or box, HOTSTART recommends a minimum clearance of 1.5” (38 mm) between battery and enclosure wall.
  • Euro battery wraps not UL Recognized.

12”

305 mm

72”

1829 mm

Cord plugs available in 120, 240

NEMA or 230 Schuk

Battery Thermal

BATTERY THERMAL WRAP — NO THERMOSTAT

Wrap

Model Number

Volts

Watts

Length

KBW5015-000

120

50

28” (711 mm)

KBW8015-000

120

80

36” (914 mm)

KBW16015-000

120

160

72” (1829 mm)

Prolong the life of your battery with HOTSTART thermal battery wraps. Wraps without a thermostart are not UL Recognized.

  • Durable, fire-retardant vinyl cover that resists oils and acids.
  • All standard battery pads and battery wraps come with 6’ (1.8 m) grounded cord and plug.
  • Fast, easy installation.
  • Boosts battery cranking power as much as 75%.

Silicone Pad Heaters

Not for use on batteries

Versatile and Easy to Install

HOTSTART adhesive pad heaters can be used on oil pans, hydraulic reservoirs, engine blocks, hydraulic cylinders and diesel fuel tanks.

    • Easy peel and stick application.
    • Etched foil heating element for optimal heat transfer and long life.
    • Durable silicone/fiberglass cover resists abrasion.
    • 120 V models are assembled with a standard 6’ (1.8m) HPN cord and plug. 240 V models include 6’ (1.8m) HPN cord without plug.

Model Number

Volts

Watts

Dimensions

AF10015 AF10024

120

240

100

100

4” x 5”

(102mm x 127mm)

AF15015 AF15024

120

240

150

150

4” x 5”

(102mm x 127mm)

AF25015 AF25024

120

240

250

250

5” x 6”

(127mm x 152mm)

AF40015 AF40024

120

240

400

400

6” x 8”

(152mm x 203mm)

Application Guidline

100 Watt

150 Watt

250 Watt

400 Watt

Engine oil pan

2 - 5 quarts

1.9 - 4.7L

5 - 8 quarts

4.7 - 7.5L

2 - 5 gallons

7.5 - 19.0L

5 - 8 gallons

19.0 - 30.3L

Diesel Tank

5 - 7 gallons

19.0 - 26.5L

7 - 10 gallons

26.5 - 38.0L

10 - 20 gallons

38.0 - 75.7L

20 - 30 gallons

75.7 - 113.5L

Hydraulic Tank

1 - 5 gallons

4.0 - 19.0L

5 - 10 gallons

19.0 - 38.0L

10 - 20 gallons

38.0 - 75.7L

20 - 30 gallons

75.7 - 113.5L

Water Tank

up - 2 gallons up - 7.5L

2 - 4 gallons

7.5 - 15.0L

4 - 7 gallons

15.0 - 26.5L

7 - 10 gallons

26.5 - 38.0L

CAUTION: Do not use pads with higher than recommended wattage for specific oil capacities. For use on metal surfaces only.

IN-BLOCK HEATERS and ACCESSORIES

In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

Allis Chalmers

670T & I

685T & I

6138LT, T & I

25000 (844 CID)

AC-101 CATV-151

AC-102 CATV-152

1000

1500

Replaces 1” thread-in plug on the oil cooler at rear of the engine on right side.

Not all of the engines have this opening.

Case/IH – Agricultural

ALL 4 CYL 390

ALL 6 CYL 590

CUB-751FP CUB-101FP CUB-151FP

CUB-752FP CUB-102FP CUB-152FP

750

1000

1500

Inserts in any of the core plugs on right side of engine.

ALL 6 CYL 830

CUC-151FP

CUC-152FP

1500

Inserts in the core plug at right rear of engine block.

Caterpillar

C-10 C-12

TF121-000

TF122-000

1250

Replaces the threaded plug in the oil cooler bonnet on the right side of engine.

YES

C-9 Non ACERT C-15 Non ACERT C-16 Non ACERT

CATV-151

CATV-152

1500

C-9: Replaces 1” NPT plug in the right rear of engine block.

C-15, C-16: Replaces the threaded plug

in the back of the oil cooler.

C7 ACERT 3126

FP101-001 FP151-001

FP102-001 FP152-001

1000

1500

Replaces the 44mm core plug on right side of engine just below the turbo charger.

YES

C7 ACERT rear port

TL101-000

TL102-000

1000

Replaces the threaded 1-1/16” (1.0625”) plug in the rear of engine block.

C9 ACERT

CATV-151

CATV-152

1500

Replace 1” NPT plug in the right rear of engine block.

C11 ACERT C13 ACERT

TF151-008

TF152-008

1500

Replace any 1-5/16” (1.3125”) plug in the rear of the oil cooler

on right side of engine.

Check Exhaust Routing

C15 ACERT

w/o breaksaver

TF151-009

TF152-009

1500

Replace 1-3/16” (1.1875”) plug in rear of oil cooler on right side of engine.

C15 ACERT

with breaksaver

TF151-008

TF152-008

1500

Replace any 1-5/16” (1.3125”) plug in the oil cooler on right side of engine.

C9 2007 ACERT

C13 2007 ACERT

C15 2007 ACERT

TF151-012

TF152-012

1500

Replace any 1-3/16” (1.1875”) plug in rear of oil cooler on right side of engine.

1674

CATB-151

CATB-152

1500

Replace the 1-1/2” (1.5”) plug on right side of engine.

1693 & D343

CATC-151

CATC-152

1500

Replaces the water jacket access plate on left side of engine.

1693T & 1693TA

CATC-151-S

CATC-152-S

1500

Replaces the water jacket access plate on left side of engine.

3013 1.5L

3014 2.0L

FP531-003

FP532-003

530

Replaces 40mm core plug on the front left side of engine.

In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

In-block Heaters

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

Caterpillar — Continued

3024 2.22L

FP531-003

FP532-003

530

Replaces 40mm core plug on the front left side of the engine.

3034 2.95L

FP531-001

FP532-001

530

Replaces 50mm core plug located at rear of head.

3044 3.3L

PF531-001

PF532-001

530

Replaces the plate in oil cooler case on left side of engine.

3046 5.0L

PF531-000

PF532-000

530

Replaces 35mm core plug located at rear of engine, left side.

3054 3.99L

PER-751FP

PER-752FP

750

Mounts in the 1-1/4” (1.25”) core plug

3054B 4.23L

PER-101FP

PER-102FP

1000

opening on left side of engine.

3054C

PER-751FP

PER-752FP

750

Mounts in 1-1/4” (1.25”) core plug at right rear of engine with element oriented in the 12 O’clock position.

3056 6.0L

PER-151FP

PER-152FP

1500

Mounts in the 1-1/2” (1.5”) core plug on right side of engine.

3114

3116

FP101-001 FP151-001

FP102-001 FP152-001

1000

1500

Replaces the 44mm core plug on right side of engine just below the turbocharger.

YES

3176 10.3L

through 1995

DD8L-101 CAT-12015 TF151-001

DD8L-102 CAT-12023 TF152-001

1000

1250

1500

Replaces the 3/4” (0.75”) threaded plug on the right side of engine

just below the head.

3176 10.3L

1996 and later

TF121-000

TF122-000

1250

Replaces the 1” threaded plug in the oil cooler bonnet on right side of engine.

YES

3196 12.0L

TF121-000

TF122-000

1250

Replaces the 1” threaded plug in oil cooler bonnet on right side of engine.

YES

3204

CATX-751

CATX-752

750

Replaces 44mm core plug on right rear

all 1100 series

CATX-101

CATX-102

1000

side of engine.

3208 — 2 heaters with a single cord

CATX-2-751-Y

CATX-2-752-Y

1500

total

Use on industrial engines when clear access is available.

Replaces any core plug - one on each side of engine.

3208

JD3/4-101IN

JD3/4-102IN

1000

Replaces any of the 3/4” (0.75”) or

Recommended

JD1-101IN

JD1-102IN

1000

1” plugs on the water transfer casting

aftermarket

JD3/4-151IN

JD3/4-152IN

1500

(right front of engine).

installation

JD1-151IN

JD1-152IN

1500

3/4” use JD3/4 — 1” use JD1

3304

3306

DD8L-101 CAT-12015 TF151-001

DD8L-102 CAT-12023 TF152-001

1000

1250

1500

Replaces the 3/4” (0.75”) plug on left side of engine.

3406C/E 14.6L

AC-101 CATV-151

AC-102 CATV-152

1000

1500

Replaces 1” threaded plug in the rear of the oil cooler bonnet on

right side of engine.

In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

Caterpillar — Continued

3406 & 3408

except 1998

ADEM 2

AC-101 CATV-151

AC-102 CATV-152

1000

1500

Replaces 1” threaded plug in the rear of the oil cooler bonnet on right side of engine.

3406E

1998 ADEM 2

engines only

TF151-002

TF152-002

1500

Replaces the 1” threaded plug that points downward on the top of the rear of the oil cooler bonnet.

YES

3406E ADEM 3 and ADEM

2000 engines

AC-101 CATV-151

AC-102 CATV-152

1000

1500

Replaces 1” threaded plug in the rear of the oil cooler bonnet on right side of engine.

3456 15.8L

AC-101 CATV-151

AC-102 CATV-152

1000

1500

Replaces 1” threaded plug in the rear of the oil cooler bonnet on right side of engine.

Cummins

6 Cylinder Engines: H, NT, NH, N Family

743 CID, 855 CID, 927 CID, “N14”

  1. Cummins engines are often referred to by their horsepower rating “i.e. 350 Cummins”
  2. Cummins engines are often referred to as Big Cam, Big Cam2, 3, 4, full flow cooling, etc.

All refer to engines of 855 CID Size – listed below

Group I

Flat plate design

CUN-151B

CUN-152B

1500

6 bolt flat plate on the right side of the engine. May use either the forward or rear opening depending on clearance.

Flat plate design when the 1/2” NPT opening is used

CUN-151BH

CUN-152BH

1500

Group II

When an external oil cooler is used..

Note: When a 4 bolt flat plate element design is encountered, remove the next two bolts on the casting, remove the whole casting, and replace the casting and element with either CNT-151B/CNT-152B OR CNT151B90/CNT152B90

When connection is 1 1/2” rubber hose

Engines produced Aug. 1975 thru June 1982

CNT-151B-90

CNT-152B-90

1500

6 bolt, flat plate design with an elbow that will rotate 360 degrees to connect with any hose or casting.

Uses an “O” ring for the 1 1/4” water tube connection

Engines produced prior to August ‘75

CNT-151B

CNT-152B

1500

6 bolt, flat plate design with an elbow that will rotate 360 degrees to connect with any hose or casting.

Group III

For industrial engines with hole pattern reversed

CUN-151BREV

CUN-152BREV

1500

Six bolt flat plate on the right side of engine block.

Group IV

1998 and later N14 Industrial

PF151-002

PF152-002

1500

Six bolt flat plate on the right side of engine block.

In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

In-block Heaters

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

Cummins — Continued

Cummins A 4 cyl & 6 cyl

CUA-101F

CUA-102F

1000

Inserts in any of the core plugs on right side of engine. Element points down.

ISC/QSC 8.3L ISL/QSL 9.0L

DD8L-101 TF751-002

DD8L-102 TF752-002

1000

750

Replaces 3/4” (0.75”) NPT plug in right front side of engine.

L10, M11 ISM 2007

CUL-151

CUL-152

1500

Inserts in the forward opening of the heater casting on the right rear of engine block.

QSB 3.9L, 5.9L ISB 5.9

TF751-002

TF752-002

750

Replaces 3/4” (0.75”) NPT plug in the front of the oil cooler casting.

ISM/QSM 11.0L

Flat Plate Design

PF151-003

PF152-003

1500

Right rear. Replaces plate.

ISX, QSX

Signature 600

Pre 2007

PF151-004

PF152-004

1500

Mounts in the oval shaped plate on the right side of engine block.

4BT 3.9L

CUB-751FP CUB-101FP

CUB-752FP CUB-102FP

750

1000

Replaces 57.8mm core plug on right side of engine.

Check Exhaust Routing

6BT 5.9L

CUB-751FP CUB-101FP CUB-151FP

CUB-752FP CUB-102FP CUB-152FP

750

1000

1500

Replaces 57.8mm core plug on right side of engine.

Check Exhaust Routing

6CT 8.3L

CUC-151FP

CUC-152FP

1500

Replaces 57.8mm core plug on right rear side of engine.

Detroit Diesel

SERIES 10

4 cylinder Phaser engines

PER-751FP PER-101FP

PER-752FP PER-102FP

750

1000

Mounts in the 1-1/4” (1.25”) core plug opening on either side of engine.

SERIES 10

6 cylinder Phaser engines

PER-151FP

PER-152FP

1500

Mounts in the 1-1/4” (1.25”) core plug on right side of engine.

SERIES 30

DD8L-101 TF751-002

DD8L-102 TF752-002

1000

750

Mounts in the 3/4” (0.75”) NPT opening in engine block.

SERIES 40

all versions

PER-751FP INTA-121 FR151-001

PER-752FP INTA-122 FR152-001

750

1250

1500

Mounts in the core plug opening on right side of engine.

In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

Detroit Diesel – continued

SERIES 50

SERIES 60

Pre 2007

AC-101 CATV-151

AC-102 CATV-152

1000

1500

Mounts in the 1” NPT opening in either water pick up pipe (up to 1991) or in the 1” NPT opening on the oil cooler housing after 1991.

Yes on 1991 and later

SERIES 55

PF151-000

PF152-000

1500

Mounts in the triangle plate on the side of engine block.

3-53, 4-53, 3-71,

4-71 with water cooled air compressor

DD-751-S

DD-752-S

750

Mounts in the oval shaped plate on engine block. Check clearance.

3-53, 4-53, 3-71,

4-71 without water cooled air compressor

DD-751

DD-752

750

Mounts in the oval shaped plate on engine block. Check clearance.

6-71

with water cooled air compressor

DD-151-S

DD-152-S

1500

Mounts in the oval shaped plate on engine block. Check clearance.

6-71

without water cooled air compressor

DD-151

DD-152

1500

Mounts in the oval shaped plate on engine block. Check clearance.

8.2 L V-8 Diesel

DD8L-101 TF751-002

DD8L-102 TF752-002

1000

750

Threads into the 3/4” (0.75”) NPT opening on engine block.

6V-53

with water cooled air compressor

DD6V-751-S

DD6V-752-S

750

Mounts in the oval shaped plate on engine block. Check clearance.

6V-53

without water cooled air compressor

DD6V-751

DD6V-752

750

Mounts in the oval shaped plate on engine block. Check clearance.

6V71 & 8V71

Alternate location

AC-101 CATV-151

AC-102 CATV-152

1000

1500

Threads into 1” NPT plug in the front face of engine block.

6V-71 & 8V-71

6V-92 & 8V-92

except GMC General models

DDV-151B

DDV-152B

1500

Mounts in the square plate on engine block.

6V92 & 8V92

alternate location - threads into oil cooler

DD8L-101 TF751-002

DD8L-102 TF752-002

1000

750

Threads into the 3/4” (0.75”) NPT opening in the oil cooler housing. Note - not all engines have this opening.

Deutz

BF4L913 BF6L913 F3L912 F3L913 F6L913

1011 SERIES

oil cooled engines

OLT221515

and A22M48M

(adapter)

n/a

150

Use adapter kit to mount the 22mm heater in the 48mm opening.

In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

In-block Heaters

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

Deutz – continued

1012 — 4 & 6 cyl

1013 — 4 cyl

PF751-000 PF121-001

PF752-000 PF122-001

750

1250

Mounts in the oval shaped plate opening on the oil cooler casting.

1013 6 cyl

PF121-001 PF751-000

PF122-001 PF752-000

1250

750

Mounts in the oval shaped plate opening on the top of the oil cooler.

1015

6 & 8 cyl

TL151-004

TL152-004

1500

Replaces 30mm plug in water elbow on front of engine.

2012 — 4 & 6 cyl without electric fuel injection

PF751-002

PF752-002

750

Replace oval shaped plate on the top of the oil cooler.

Ford

7.3L V-8 diesels from 1994 on

TF751-002 DD8L-101

TF752-002 DD8L-102

750

1000

Mounts in the 3/4” (0.75”) NPT plug in the engine’s block.

Hino

3.8L, 5.8L, 6.0L, 6.4L,

6.7L, H06C-T, H07C-B, W04C-T, W06E

DD8L-101 TF751-002

DD8L-102 TF752-002

1000

750

Threads into 3/4” (0.75”) NPT opening in engine block.

YES

Isuzu

4BD1 6HE1

6BD1 6SA1

6BG1

TF401-001

NONE

400

Replaces 1” NPT plug on left rear of engine.

Iveco

NEF 4cyl NEF 6 cyl

PF751-001

PF752-001

750

Mount in front opening on right side of engine block.

John Deere

With 3/4” plug in the back of the block

JD3/4-101IN JD3/4-151IN

JD3/4-102IN JD3/4-152IN

1000

1500

3/4” (0.75”) NPT opening in the rear face of engine block.

Check Exhaust Routing

With 1” plug in the back of the block

JD1-101IN JD1-151IN

JD1-102IN JD1-152IN

1000

1500

1” NPT opening in the rear face of engine block.

With 1-5/8” opening on the side of the water jacket

JDS-101 JDS-151

JDS-102 JDS-152

1000

1500

1-5/8” (1.625”) threaded opening on the side of the block in the water distribution channel.

In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

John Deere – continued

6105 (10.5L)

6125 (12.5L)

AC-101 CATV-151

AC-102 CATV-152

1000

1500

1” NPT opening in the oil cooler casting.

Komatsu

L10 (10L) M11(11L)

CUL-151

CUL-152

1500

Inserts in the forward opening of the heater casting on the right rear of engine block.

SA6D125

MA-151

MA-152

1500

Threads into the core plug opening in engine block.

Kubota

B, L, M Series D905 V1205

D1005 V1305

D1105 V1505

D3000B V4000B

D3200B V4300B

DH905 VH1205

DH1005 VH1305

TF401-001

NONE

400

Replaces 1” NPT plug on left front of engine.

Mack

Mid liner E3 MS200 & MS250

MAM-101

MAM-102

1000

Mounts in rear face of block.

Mid liner E5 MS300

MAM-151

MAM-152

1500

Mounts in the oil cooler bonnet.

E6 engines “smooth bore” 1981 and later

MASB-151

MASB-152

1500

Replaces 1-3/4” (1.75”) core plug on side of engine.

E6 engines threaded core plug opening Pre-1981

END 465, 711,

EN438, 504, 707,

673, 675, 676

(1957 through 1981)

MA-151

MA-152

1500

Mounts in any threaded core plug opening.

E7 Engines Except E-Tech water

pump mount

PF151-001 PF101-000

PF152-001 PF102-000

1500

1000

Mounts in the plate in either the front or rear face of the block in the water jacket passage. For 2002 engine – mounts in rear face of block.

E9, ENDT865, 866 and

1000 series V8 engines Use two heaters

DD8L-101

DD8L-102

2000

total

Threads into the 3/4” (0.75”) NPT opening on each side of engine block.

In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

In-block Heaters

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

MAN

D2840

D2842 PF121-003 D2848

PF122-003

1250

Replace oval shaped plate in lower water pipe on right side of engine.

D2866 PF151-006 D2876

PF152-006

1500

Replace 3 bolt plate on left side of engine.

May require adapter if 3 bolt opening is not available on engine.

Consult customer service.

Massey Ferguson

  1. cylinder PER-751FP
  2. cylinder PER-101FP

6 cylinder

PER-752FP PER-102FP

750

1000

Mounts in any of the 1-1/4” (1.25”) core plug openings in the engine.

YES

Mercedes Benz

MBE904

MBE906 PF101-001 MBE924

MBE925

PF102-001

1000

Replaces 60mm core plug on right rear of engine.

Navistar/International

V800 (796 CID) AC-101 CATV-151

AC-102 CATV-152

1000

1500

Threads into a 1” NPT opening in the oil cooler bonnet.

INLINE 6 CYLINDER

— all series — INTA-121 312, 360, 414, 436, INTA-101

466 & 530

INTA-122 INTA-102

1250

1000

Replaces third or fourth core plug on left side of engine. Element should point toward 1 O’clock position.

7.3L & T444 TF751-002

TF752-002

750

Mounts in the 3/4” (0.75”) NPT plug in

1994 and later DD8L-101

DD8L-102

1000

the engine’s block.

9.0L — V8 diesel INT9-101F

INT9-102F

1000

Mounts in a core plug.

Oliver

ALL EXCEPT 1265, TF751-002

TF752-002

750

Threads into a 3/4” (0.75”) NPT

1365 & 1900 DD8L-101

DD8L-102

1000

opening in the block.

Onan — See Cummins “A” Series

Perkins

3.152 PER-751FP

4.236 PER-101FP

PER-752FP

750

Mounts in the 1-1/4” (1.25”) core plug

6.354

PER-102FP

1000

opening on right side of engine.

103.15

104.22 FP531-003

404.22

FP532-003

530

Replaces core plug on left front of engine.

In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

For cord replacements or “Y” Thermocord energy saver,

Engine Model

Part Number

Part Number

Watts

Application Information

Heat Shield

Photo

120V

240V

Required

Perkins – continued

700 Series

704.30

FP531-001

FP532-001

530

Replaces 50mm core plug located at rear of head.

800 Series

PF531-001

PF532-001

530

Mounts in oval shaped plate on the left front of the block.

1004 (right side)

FR751-002 FR101-000 PER-151FP

FR752-002 FR102-000 PER-152FP

750

1000

1500

Mounts in the 1-1/2” (1.5”) core plug opening on right side of engine.

1004 (left side)

PER-751FP PER-101FP

PER-752FP PER-102FP

750

1000

Mounts in the 1-1/4” (1.25”) core plug opening on left side of engine.

1006 (6 Cyl) A & B

PER-151FP

PER-152FP

1500

Mounts in the 1-1/2” (1.5”) core plug on right side of engine.

1103C

FR531-000- WOC

FR532-000- WOC

530

Replaces 1-1/4” (1.25”) core plug on right rear of engine. Element should point

towards 1 O’clock position.

1104 (4 Cyl) C & D

PER-751FP PER-101FP

PER-752FP PER-102FP

750

1000

Mounts in 1-1/4” (1.25”) core plug opening on right side of engine.

2506

2508

CATV-151

CATV-152

1500

Mounts in 1” NPT at right rear of engine

Volvo

D9

PF151-007

PF152-007

1500

Replaces oval shaped plate on right side of engine.

D12C

Prior to Serial #250502

PF151-005

PF152-005

1500

Replaces oval shaped plate on right side of engine.

YES

D12C

After Serial #250502

PF121-002

PF122-002

1250

Replaces oval shaped plate on right side of engine.

YES

TD60, TD61, TD70, TD71, TD100, TD101, VE10, TD120, TD121

VT6-101

VT6-102

1000

Mounts into threaded opening on left side of engine.

Yanmar

3T72HLE

4TN82E D4T YYDXL4.41

TF401-001

NONE

400

1” NPT

No replacement cord available.

NOTE: The only replacement part for in-block heaters is the power cord. Please see the power cord section on page 48 for the proper replacement cord set. For thermostat control of in-block heaters, see page 48. The energy saver Thermocord is available in various temperature ranges. Supplemental heat for engines using in-block heaters can be achieved by the installation of lube-oil heaters in the oil pan. Reference pages 20 and 21 of this catalog or consult factory.

Instructions for:

In-block heaters

Please refer to specific instructions that accompany heater.

In-block Heater Installation

THREADED PLUG TYPE HEATERS

  1. Drain the cooling system.
  2. Remove the recommended core plug. (See instructions with heater)
  3. Apply teflon tape to pipe threads or grease to O-ring.
  4. Thread heater into engine.

Please follow these steps to ensure proper operation of your HOTSTART in-block heater.

  1. Align cord with pins on the heater and press the cord into the heater. Place clamp around cord & heater. DO NOT PLUG IN HEATER YET!
  2. Route the cord, keeping away from hot or moving surfaces.
  3. Re-fill the cooling system. Run engine until engine thermostat opens and continue running for another 20 minutes to eliminate air.
  4. Stop engine and let cool. Check for leaks. Check coolant level.
  5. Plug heater into power supply and test for proper operation. Block should feel warm near heater.

PLATE TYPE HEATERS

    1. Drain the cooling system.
    2. Remove the recommended plate. (See instructions with heater)
    3. Clean the gasket area.
    4. Apply gasket sealant to plate and engine surfaces.
    5. Insert heater into engine. Tighten bolts.

Please follow these steps to ensure proper operation of your HOTSTART in-block heater.

  1. Align cord with pins on the heater and press the cord into the heater. Place clamp around cord & heater. DO NOT PLUG IN HEATER YET!
  2. Route the cord, keeping away from hot or moving surfaces.
  3. Re-fill the cooling system. Run engine until engine thermostat opens and continue running for another 20 minutes to eliminate air.
  4. Stop engine and let cool. Check for leaks. Check coolant level.
  5. Plug heater into power supply and test for proper operation. Block should feel warm near heater.

FREEZE (CORE) PLUG TYPE HEATERS

  1. Drain the cooling system.
  2. Remove the recommended core plug. (See instructions with heater)
  3. Clean, smooth and dry core plug opening.
  4. If retaining ring style, apply a light coat of grease to the O- ring and core plug opening. If press-in style, apply a light coat of high- temperature, high-strength

retaining compound (Loctite 640 recommended).

  1. Insert heater into engine and position properly. Push the heater into the engine by hand, then tap in using a suitable tool until flange is even with engine block.

Please follow these steps to ensure proper operation of your HOTSTART in-block heater.

    1. Align cord with pins on the heater and press the cord into the heater. Place clamp around cord & heater. DO NOT PLUG IN HEATER YET!
    2. Route the cord, keeping away from hot or moving surfaces.
    3. Re-fill the cooling system. Run engine until engine thermostat opens and continue running for another 20 minutes to eliminate air.
    4. Stop engine and let cool. Check for leaks. Check coolant level.
    5. Plug heater into power supply and test for proper operation. Block should feel warm near heater.

Replacement Cords

& Thermostats

Cord Length

Plug Style

120 Volt

240 Volt

STYLE 1

6’

1.8m

1

IM6-1IN IM6-2IN

15amp, 120V

11’

3.4m

1

IM11-1IN IM11-2IN

16’

4.8m

1

IM16-1IN IM16-2IN

15amp, 240V

Fits most competitor’s applications.

Cord Length

Plug Style

120 Volt

240 Volt

STYLE 2

6’

1.8m

2

11PR72T 21PR72T

15amp, 120V

11’

3.4m

2

11PR132T 21PR132T

16’

4.8m

2

11PR192T 21PR192T

15amp, 240V

Heat Shield

HS1

Use when exhaust manifold or turbo come close to heater termination.

For use with In-block Heaters

TwinStatTM Thermocord HOTSTART’s TwinStatTM Thermocord is an energy efficient, idle reduction heater cord ideal for fleet operations. The cord’s twin thermostats monitor engine temp and ambient temp, allowing for heating to happen only when needed. Contact HOTSTART cutomer service to select the best heater cord for your fleet.

NOTE: When ordering in-block heater and thermocord, place suffix –WOC (which stands

for without cord) after the heater model number to save cost as the standard 6’ (1.8m) heater cord is replaced by the Thermocord harness.

IM6-1IN

11PR72T

Thermocord for In-block Heaters

Part No.

Volts

Thread

Size

Temp Range

TC031310-866

120

1/2”

100°–120°F (38°– 49°C)

TC031312-866

120

1/2”

120°–140°F (49°– 60°C)

TC032310-866

240

1/2”

100°–120°F (38°– 49°C)

TC032312-866

240

1/2”

120°–140°F (49°– 60°C)

TC031308-866

120

1/2”

80 °–100 °F (27 °– 38 °C)

TC032308-866

240

1/2”

80 °–100 °F (27 °– 38 °C)

4’

1.2m

3 ft. 1m

3 ft. 1m

Heater shown for illustration purposes only

Flush Mount Kits for In-block Heaters

Model Number 120 Volt

IM6-1IN-FM

Model Number 240 Volt

IM6-2IN-FM

Cord Length

6’ (1.8.m)

Plug Style

2

IM11-1IN-FM

IM11-2IN-FM

11’ (3.4m)

2

IM16-1IN-FM

IM16-2IN-FM

16’ (4.8m)

2

Kits include: 11PR- style cord (shown on page 52), recessed male receptacle and hinged flip cover.

3.1”

79mm

Flush Mount Kits & Accessories

3.0”

76mm

Flush Mount Kits for Thermosiphon Engine Heaters

Model Number

FM15120

Volts

120

Amps

15

For Heater with Wattage of:

500 to 1800

FM15240

240

15

500 to 3000

FM20120

120

20

2000 to 2250

Kits include: Recessed male receptacle with 6’

(1.8m) cord (no female connectors), hinged flip cover and female connector.

3.1”

79mm

3.0”

76mm

Other Accessories

Recessed Male Receptacle – with 6’ (1.8m) cord (no female connectors)

Model Number

Volts

Amps

RM5-15

120

15

RM6-15

240

15

RM5-2Ø

120

20

RM6-2Ø

240

20

Female Connector - for extension cords

Model Number

Volts

Amps

FM1G2ØA

120

15/20

FM2G2ØA

240

15/20

Hinged Cover

3.25”

82mm

3.1”

79mm

3.0”

76mm

Model Number

Description

*FC-KH FC-KH-C

Black/HOTSTART Logo Chrome/HOTSTART Logo

*Standard with kit

Plug Housing

Model Number

A-2223-PH

Specifying an

  1. Determine the best type of heater to be used for the application.
    • In-block or Thermosiphon Engine Heater?

Engine Heater

  • Weathertight model for all indoor or outdoor applications (hospital, communications

building, shopping mall, pump station, off-road equipment).

    • Hazardous Location model (off-shore platform, oil rig, gas compression station).
  1. Determine engine size.
    • Cubic inch or liter displacement.
  2. Determine wattage required by using this general formula:
    • 3 watts x cubic inch displacement = watts required.

Example: Engine is 855 CID. Requirement is 2500 watt heater. (855 x 3 = 2565)

    • This formula is a very good rule of thumb to use down to 0 °F (-18 °C) ambient temperature. This formula will generally hold engine temperature at approximately 100 °F (38 °C) above ambient.
    • Engines over 1250 CID (20 L) and V-type engines require forced circulation preheating systems (CTM, CSM models — see pages 4-5).
  1. Now that you have the required wattage, you need to determine:
    • Voltage available that will power the heater (120, 208, 277, 240, 380, 480).
    • Is the power source Single Phase or Three Phase?
  2. For thermostat selection, determine the desired engine temperature to be maintained.
    • 100 °F (38 °C) to 120 °F (49 °C) applies 95% of the time. However, specifications vary with respect to the user and a higher or lower range may be required.

You now have the specifications needed to select the required engine preheater from the many products listed in this catalog. For other technical information and installation tips, see pages 22 and 51. If you have other questions or need additional assistance, please contact our customer service department.

Conversion Factors

Litres x 1.0567 = Quarts Quarts x 0.94635 = Litres Litres x 0.26417 = Gallons Gallons x 3.7854 = Litres

Cubic Inches - Litres Conversion Chart

Cubic Inches x 0.01639 = Liters Liters x 61.024 = Cubic Inches

Cubic Inches

150

Litres

2.46

Cubic Inches

1600

Litres

26.22

Cubic Inches

3050

Litres

49.98

200

3.28

1650

27.04

3100

50.80

250

4.10

1700

27.86

3150

51.62

300

4.92

1750

28.68

3200

52.44

350

5.74

1800

29.50

3250

53.26

400

6.55

1850

30.32

3300

54.08

450

7.37

1900

31.13

3350

54.90

500

8.19

1950

31.95

3400

55.71

550

9.01

2000

32.77

3450

56.53

600

9.83

2050

33.59

3500

57.35

650

10.65

2100

34.41

3550

58.17

700

11.47

2150

35.23

3600

58.99

750

12.29

2200

36.05

3650

59.81

800

13.11

2250

36.87

3700

60.63

850

13.93

2300

37.69

3750

61.45

900

14.75

2350

38.51

3800

62.27

950

15.57

2400

39.33

3850

63.09

1000

16.39

2450

40.15

3900

63.91

1050

17.21

2500

40.97

3950

64.73

1100

18.03

2550

41.79

4000

65.55

1150

18.84

2600

42.61

4050

66.37

1200

19.66

2650

43.42

4100

67.19

1250

20.48

2700

44.24

4150

68.00

1300

21.30

2750

45.06

4200

68.82

1350

22.12

2800

45.88

4250

69.64

1400

22.94

2850

46.70

4300

70.46

1450

23.76

2900

47.52

4350

71.28

1500

24.58

2950

48.34

4400

72.10

1550

25.40

3000

49.16

4450

72.92

Temperature

Fahrenheit

-40 °F

Celsius

-40 °C

-30 °F

-34 °C

-20 °F

-29 °C

-10 °F

-23 °C

0 °F

-18 °C

10 °F

-12 °C

20 °F

- 7 °C

30 °F

- 1 °C

40 °F

4.5 °C

50 °F

10.0 °C

60 °F

15.5 °C

70 °F

21.0 °C

80 °F

27.0 °C

90 °F

32.0 °C

100 °F

38.0 °C

110 °F

43.0 °C

120 °F

49.0 °C

130 °F

54.0 °C

140 °F

60.0 °C

150 °F

65.5 °C

160 °F

71.0 °C

170 °F

77.0 °C

180 °F

82.0 °C

190 °F

88.0 °C

200 °F

93.0 °C

210 °F

99.0 °C

C x 1.8 + 32 = °F (F - 32) x 0.55 = °C

HOTSTART forced circulation preheating systems are ideal for engines ranging in size from 10 L to the largest displacement currently in production. These systems are

Forced Circulation

designed specifically for installation on a generator, compressor package, marine engine

Heating Systems

or locomotive. HOTSTART offers forced circulation heating systems for coolant heating, lube oil heating and diesel fuel heating. Combination systems are also available that heat and circulate coolant and oil in one pre-assembled unit. Complete with all necessary components and controls, these automated systems are available in various wattage, voltage and phase combinations to accommodate most large industrial preheating needs.

For additional information regarding HOTSTART’s forced circulation heating systems, please visit www.hotstart.com or contact HOTSTART and have all your questions answered by one of our engine heating product specialists.

CMM/CLM Models

Coolant-only Heating Systems

Voltage Range: 230 – 690 V

Heat Power: 6 – 144 kW

CLA/CLE Models

Coolant heating systems are designed to heat and circulate coolant throughout the engine’s cooling system to efficiently maintain an engine at optimum starting temperatures. Maintaining jacket water temperatures ensures easy starting, reduces harmful emissions at start-up and allows engines to go to full power without needless idling.

OSM Model

Oil-only Heating Systems

Voltage Range: 120 – 690 V

Heat Power: 1 – 12 kW

OLA/OLE Models

Oil heating systems provide uniform heating to the oil throughout the engine oil sump and external piping, enhancing engine or compressor availability and decreasing wear and tear from cold startups.

Coolant and Oil Heating Systems OCLA/OCLE Models

Voltage Range: 230 V, 400 V Heat Power (Oil): 2.5 – 12 kW Heat Power (Coolant): 6 – 36 kW

Auxiliary Power Unit for Locomotive Engines

The HOTSTART APU allows an idling locomotive to be shut down in cold weather at any location. This self-contained system runs off the locomotive’s fuel supply. It will maintain water temperature at 100 °F (38 °C) above ambient and provides cab heat.

Download Installation Manuals for Heaters Generators

TPS
CB-CL
SB-SL
WL

HOTflow™ CSM
HOTflow™ CKM
HOTflow™ CTM

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All rights reserved 2019. Plantas Electricas de Miami ®. Keep a policy of continuous development reserves the right to change the details shown in this product brochure without prior notice. The contents are for guidance purposes

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